Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1047
CLUTCH 7C-47
Checkpoint
Trouble Cause
Countermeasure
Replace the driven plate
assembly
Warpage and/or uneven wear
Replace the driven plate
assembly
Loose facing rivets
NG
NG
OK
Driven plate
Continued from the previous page
Flywheel
Repair or replace the flywheel
Flywheel uneven wear
NG
OK
7C-48 CLUTCH
4. CLUTCH NOISE
1) Clutch Pedal Depressed (Clutch Disengaged)
Checkpoint
Trouble Cause
Countermeasure
Replace the pedal shaft with
the sleeve
Worn pedal shaft and/or
sleeve
Clean and grease the pedal
shaft and sleeve
Insufficient grease at the
pedal shaft and sleeve
NG
NG
Pedal shaft and sleeve
Master cylinder piston and
push rod contact faces
Clean and grease the master
cylinder piston and push rod
contact faces
Insufficient grease at the
maser cylinder piston and
push rod contact faces
NG
OK
Driven plate
Replace the driven plate
assembly
Loose or broken damper
spring
NG
OK
Crankshaft pilot bearing
Replace the crankshaft pilot
bearing
Insufficient grease at the
crankshaft pilot bearing (pilot
bearing worn)
NG
OK
2) Clutch Pedal Not Depressed (Clutch Engaged)
Replace the driven plate
Weak or broken damper
spring
NG
Driven plate damper spring
Replace the crankshaft pilot
bearing
Insufficient grease at the
crankshaft pilot bearing (pilot
bearing worn)
OK
NG
Crankshaft pilot bearing
CLUTCH 7C-49
5. OIL LEAKAGE
Checkpoint
Trouble Cause
Countermeasure
Replace the piston cap
Weak or damaged piston cap
NG
Tighten the oil pipe
Tighten the oil pipe connection
Tighten the fluid pipe and/or
hose connections
Fluid reservoir
Loosely connected oil pipe
Loosely connected oil pipe
Master cylinder fluid pipe and
hose
Loosely connected fluid pipe
and/or hose
Slave cylinder oil pipe
Replace the piston cup
Slave cylinder
Weak or damaged piston cup
NG
NG
NG
NG
OK
OK
OK
OK
Master cylinder
7C-50 CLUTCH
SPECIAL SERVICE TOOL
ITEM NO.
ILLUSTRATION
PART NO.
PART NAME
5-8840-2634-0
Clutch pilot aligner
(HEC Engine Series)
CLL-3
5-8840-0013-0
(J-22888)
Bearing puller
(Except 6VD1 Engine)
CLL-4
5-8840-0124-0
(J-2241-11)
Bearing puller adapter
(Except 6VD1 Engine)
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