Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1980
3A-6 FRONT ALIGNMENT
Reference Data
mm(in)
4
×4 and TFR25
Others
Australia
(4J Series, 6VD1
Engine model only)
Standard
90 (3.54)
95 (3.74)
95 (3.74)
Heavy Duty
Sus.
90 (3.54)
95 (3.74)
-
Flat Deck
65( 2.56)
70 (2.76)
-
4
×2
(except TFR25)
STRUT BAR
Securely Tighten the Strut Bar Nuts
(4
××××2 Model (except TFR25) Only)
Strut Bar Torque
N
⋅m(kgf⋅m/Ib⋅ft)
127.5
±12.8 (13.0±1.3 / 94.0±9.4)
4
××××4 Model and TFR25
4
××××2 Model (except TFR25)
MAXIMUM STEERING ANGLE
ADJUSTMENT
The maximum steering angle of the front wheels can be
adjusted with the stopper bolts under the frame side members.
1. Position each front wheel on the turning radius gauge in a
straight-ahead position.
2. Set the parking brake firmly.
4
××××4 Model and TFR25
4
××××2 Model (except TFR25)
3. Adjust the inside wheel angle of each side with the stopper
bolts.
4. Similarly adjust the inside wheel angle of the other side with
stopper bolt.
4
×2
(except TFR25)
4
×4 and TFR25
Outside wheel
33
°
33
°
Inside wheel
37
°
+0
°
-2
°
35
°
+0
°
-2
°
Note:
Maximum steering angles should be set after adjusting
front wheel alignment.
4
×4 Model and TFR25 Only
mm (in)
A
0 - 8.5 (0 - 0.33)
Stopper Bolt Lock Nut Torque
N
⋅m(kgf⋅m/Ib⋅ft)
4
×2 (except TFR25)
44.1
±9.8 (4.5±1.0 / 32.6±7.2)
4
×4 and TFR25
22.5
±2.9 (2.3±0.3 / 16.6±2.2)
FRONT ALIGNMENT 3A-7
Stopper
Stopper
4
××××4 Model and TFR25 Only
If the stopper (non-adjustable) between the lower link end and
the knuckle comes ahead of the stopper bolt, adjust the
stopper bolt so that the inner-side stopper bolt touches the drop
arm (relay lever).
STEERING 3B-1
SECTION 3B
STEERING
TABLE OF CONTENTS
PAGE
Main Data and Specifications. . . . . . . . . . . . . . . . . . . . . . . 3B- 3
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 3B- 4
Standard Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B- 4
Special Parts Fixing Nuts and Bolts . . . . . . . . . . . . . . . . . . . 3B- 5
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3B-10
Steering Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . 3B-15
General Description. . . . . . . . . . . . . . . . . . . . . . . . . 3B-15
Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-17
Removal and Installation. . . . . . . . . . . . . . . . . . . . . .. 3B-17
Steering Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 3B-21
General Description. . . . . . . . . . . . . . . . . . . . . . . .. 3B-21
Removal and Installation. . . . . . . . . . . . . . . . . . . . . .. 3B-25
Manual Steering Unit . . . . . . . . . . . . . . . . . . . . . . . 3B-27
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . 3B-27
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . 3B-30
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . 3B-31
Power Steering Unit. . . . . . . . . . . . . . . . . . . . . . . .. 3B-34
Repair Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 3B-34
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . 3B-35
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . 3B-37
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . 3B-38
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . ... 3B-41
General Description . . . . . . . . . . . . . . . . . . . . . ... 3B-41
Removal and Installation . . . . . . . . . . . . . . . . . . . ... 3B-42
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . 3B-44
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . 3B-45
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . 3B-47
Power Steering Oil Pump. . . . . . . . . . . . . . . . . . . . . . ... 3B-49
INDEX
3B-2 STEERING
PAGE
General Description. . . . . . . . . . . . . . . . . . . . . . . .. 3B-49
Repair Kit (C22, C20 Series Engine Model) . . . . . . . . . . . . . . 3B-50
Repair Kit (4J Series Engine Model). . . . . . . . . . . . . . . . . 3B-51
Removal and Installation (C22, C20 Series Engine Model) . . . . . . . ... 3B-52
Removal and Installation (4J Series Engine Model) . . . . . . . . . . .. 3B-53
Removal and Installation (6VD1 Engine Model) . . . . . . . . . . . . . 3B-55
Disassembly (C22, C20 Series Engine Model) . . . . . . . . . . . . 3B-57
Inspection and Repair (C22, C20 Series Engine Model). . . . . . . .. 3B-59
Reassembly (C22, C20 Series Engine Model) . . . . . . . . . . . .. 3B-60
Disassembly and Reassembly (4J Series Engine Model) . . . . . . ... 3B-63
Disassembly and Reassembly (6VD1 Engine Model) . . . . . . . . .. 3B-67
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3B-72
Special Service Tool (C22, C20 Series Engine Model) . . . . . . . . . . . . . 3B-85
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