Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1025
10-2 CAB
SERVICING
Engine Hood Lock
Align the engine hood lock with the installation holes.
Engine Hood Striker
Apply a light coat of grease to the striker.
Door Checker Arm and Pin
Apply a light coat of grease to the checker arm and pin.
CAB 10-3
WINDSHIELD AND BACK LIGHT GLASSES
GENERAL DESCRIPTION
This vehicle uses two types of safety glass: (1) laminated safety plate, for the windshield, and (2) solid tempered
safety plate, for the back glass.
The windshield glass is one-piece and is directly retained in the windshield opening by the adhesive.
When replacing a cracked windshield glass, it is very important that the cause of the glass breakage be determined
and the condition corrected before a new glass is installed. Otherwise, it is possible that a small obstruction or high
spot somewhere around the windshield opening will continue to crack or break the newly installed windshield. This
is especially true when the strain on the glass caused by this obstruction is increased by such conditions as wind
pressures, extremes of temperature, motion of the vehicle, etc. The procedure for removal of the windshield
applies to the complete windshield assembly.
WINDSHIELD GLASS
BACK LIGHT GLASS
10-4 CAB
REMOVAL AND INSTALLATION
For RHD model
For LHD model
Removal Steps
1. Wiper arm assembly
2. Side moulding
3. Vent cowl cover
4. Windshield stopper
5. Upper moulding
▲
6. Windshield glass
7. Engine hood rear seal
Installation Steps
▲
7. Engine hood rear seal
▲
6. Windshield glass
▲
5. Upper moulding
▲
4. Windshield stopper
3. Vent cowl cover
▲
2. Side moulding
1. Wiper arm assembly
CAB 10-5
Important Operation - Removal
6. Windshield Glass
Remove the windshield glass, carefully following the steps
listed below :
1) Use a knife to cut through part of the adhesive caulking
material.
2) Secure one end of a piece of steel piano wire (0.02 inches
in diameter) to a piece of wood that can serve as a handle.
3) Use a pair of needle nose pliers to insert the other end of
the piano wire through the adhesive caulking material at the
edge of the windshield glass.
4) Secure the other end of the piano wire to another piece of
wood.
5) With the aid of an assistant, carefully move the piano wire
with a sawing motion to cut through the adhesive caulking
material around the entire circumferance of the windshield
glass.
6) Lift the windshield from the body.
7) Clean any remaining adhesive caulking material from the
area of the body which holds the windshield.
8) Use a soft rag and unleaded gasoline to wipe off any
adhesive remaining on the windshield glass.
Important Operations - Installation
7. Engine Hood Rear Seal
Install the engine hood rear seal as shown in the illustration.
1
: Seal
2
: Clip
3
: Rear (windshield glass side)
4
: Front
6. Windshield Glass
1) Clean the windshield glass bonding surface.
2) Use a soft rag and unleaded gasoline to wipe off any
adhesive remaining on the body.
3) Mount the body window glass as shown in the illustration.
Attach spacers at seven (7) locations.
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