Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 958

4C1-2 FRONT WHEEL DRIVE

PAGE

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4C1-54

Inspection and Repair. . . . . . . . . . . . . . . . . . . . . . . . 4C1-57

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C1-59

Front Hub and Disc (Manual Locking Hub) . . . . . . . . . . . . . . . . .. 4C1-66

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4C1-66

Inspection and Repair. . . . . . . . . . . . . . . . . . . . . . . . 4C1-68

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C1-69

Front Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . . .. 4C1-74

Removal and Installation . . . . . . . . . . . . . . . . . . . . . . ... 4C1-74

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4C1-76

Inspection and Repair. . . . . . . . . . . . . . . . . . . . . . . . 4C1-77

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C1-78

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C1-80

FRONT WHEEL DRIVE 4C1-3

MAIN DATA AND SPECIFICATIONS

FRONT AXLE AND DIFFERENTIAL

Ring gear size mm(in)

167 (6.6)

194 (7.6)

Axle tube

Type

It consists of the duce, a cast iron housing and the Axle tube.

Gear type

Hypoid

Gear ratio

(to 1)

HEC.2.0L engine

-

-

HEC.2.2L engine

4.555

4.777

Differential type

Two pinion

Oil capacity

liter

1.0

1.4

(US/UK gal.)

(0.26/0.22)

(0.4/0.33)

Axle shaft type

Constant velocity joint (Birfield joint type and double offset joint).

Hub locking type

Automatic locking and Manual locking free wheel hubs.

FRONT PROPELLER SHAFT

Transmission type

MSG

MUA

Outside diameter

mm(in)

40 (1.57)

40 (1.57)

Inside diameter

mm(in)

33 (1.30)

32 (1.26)

Length

mm(in)

505 (19.88)

471 (18.54)

(between two spiders center)

4C1-4 FRONT WHEEL DRIVE

SPECIAL PARTS FIXING NUTS AND BOLTS

FRONT DRIVE AXLE AND PROPELLER SHAFT

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

152.1

±

14.7 (15.5

±

1.5/112.1

±

0.8)

82.4

±

7.8 (8.4

±

0.8/60.8

±

5.8)

167mm 35.3

±

2.9 (3.6

±

0.3/26.0

±

2.2)

194mm 62.8

±

3.9 (6.4

±

0.4/46.3

±

2.9)

194mm 62.8

±

3.9

(6.4

±

0. 2/46.3

±

2.9)

167mm 35.3

±

2.9

(3.6

±

0.3/26.0

±

0.2)

FRONT WHEEL DRIVE 4C1-5

FRONT DIFFERENTIAL

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

25.5

±

5 (2.6

±

0.5/18.8

±

3.6)

167mm 147-294 (15-30/109-217)
194mm 176.6-274.7 (18-28/130-202)

68.7

±

4.9 (7.0

±

0.5/50.6

±

3.6)

167mm 78.5

±

9.8 (8

±

1/57.9

±

7.2)

194mm 107.9

±

9.8 (11

±

1/79.5

±

7.2)

167mm 68.7

±

9.8 (7

±

1/50.6

±

7.2)

194mm 98.1

±

9.8 (10

±

1/72.3

±

7.2)