Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 2064
3D-10 REAR SUSPENSION
Important Operations
2. Bushing
Install the bushing using a bench press.
3. Leaf Spring Assembly
The leaf spring assembly should be installed so that the shorter
length (a) (distance between center bolt and center of spring
eye) is toward the front.
5. Nut and Washer
Spring Pin Torque
N
⋅
m(kgf
⋅
m/lb
⋅
ft)
152.0
±
14.7 (15.5
±
1.5 / 112.1
±
10.8)
6. 7. Rubber Bushing
Apply rubber grease to inside and outside of the rubber
bushing.
8. 9. Shackle
10.11. Nut and Washer
Install bushing with collar on the leaf spring, then install and
tighten the nut.
Note :
Tighten the nuts to the specified torque with the vehicle
empty.
Shackle Nut Torque
N
⋅
m(kgf
⋅
m/lb
⋅
ft)
98.0
±
19.6 (10.0
±
2.0 / 72.3
±
14.4)
REAR SUSPENSION 3D-11
13.U-bolt and Nut
When tightening the nuts apply oil as necessary to prevent
damaging the threads.
U-bolt Nut Torque
N
⋅
m(kgf
⋅
m/lb
⋅
ft)
65.7
±
5.8 (6.7
±
0.6 / 48.5
±
4.3)
14.Shock Absorber
15.16. Nut and Washer
Refer to the drawing for parts installation.
Shock Absorber Nut Torque
N
⋅
m(kgf
⋅
m/lb
⋅
ft)
39.2
±
4.9 (4.0
±
0.5 / 28.9
±
3.6)
3D-12 REAR SUSPENSION
TROUBLESHOOTING
1. BODY INCLINATION
Checkpoint
Trouble Cause
Countermeasure
Replace
Bushings worn or
disintegrated
NG
Mounting brackets
Shock absorbers
Replace
Defective
Spring brackets and U-bolts
Shackle pins and bushings
Replace
Retighten
Replace
Cracked
Bolt loosened
Worn or disintegrated
Regrease
Replace
Poorly lubricated
Weak or broken
OK
OK
OK
NG
NG
NG
NG
NG
NG
OK
Spring
REAR SUSPENSION 3D-13
2. REDUCTION GROUND CLEARANCE
Checkpoint
Trouble Cause
Countermeasure
Bushings
Leaf springs
Regrease
Replace
Retighten
Replace
Poorly lubricated
Deteriorated or disintegrated
Loosened
Broken
Springs clip bands
Replace
Worn or broken
Continued on the next page
OK
NG
NG
NG
NG
NG
OK
OK
Condition of load
Wipe off excess grease
Over lubricated
NG
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