Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 346
AUTOMATIC TRANSMISSION (AW30-40LE) 7A-233
REAR PLANETARY GEAR
ASSEMBLY AND OUTPUT SHAFT
DISASSEMBLY
247R200005
Disassembly steps
1. Second brake assembly
2. Output
shaft
3. Oil seal ring
4. Disc, plate and flange (B-3)
Seven discs and seven plates (UBS)
Six discs and six plates (TFR/S)
5. Rear planetary gear assembly
6. One-way clutch inner race
7. Snap
ring
8. One-way
clutch
9. Thrust washer (Plastic)
10. Thrust washer (Plastic)
11. Rear planetary gear
12. Thrust bearing and race
13. Snap ring
14. Ring gear flange
15. Rear planetary ring gear
7A-234 AUTOMATIC TRANSMISSION (AW30-40LE)
246RY00014
Disassembly steps
1. Second brake assembly
2. Output shaft
Remove second brake assembly from output shaft.
247RY00028
3. Oil seal ring
Remove oil seal ring from output shaft.
4. Disc, plate and flange (B-3)
Seven discs and seven plates (UBS)
Six discs and six plates (TFR/S)
247RY00029
5. Rear planetary gear assembly
Remove rear planetary gear from rear planetary ring
gear.
247RY00030
Check operation of No.2 one-way clutch
Hold the planetary gear and turn the one-way clutch
inner race.
The one-way clutch inner race should turn freely
counterclockwise and should lock clockwise.
①: Lock
②: Free
247RY00031
6. One-way clutch inner race
Remove the one-way clutch inner race from the rear
planetary gear.
AUTOMATIC TRANSMISSION (AW30-40LE) 7A-235
247RY00032
7. Snap ring
Remove the snap ring with a screwdriver.
247RY00033
8. One-way clutch
Remove the one-way clutch with retainers from the
planetary gear.
9. Thrust washer (Plastic)
10. Thrust washer (Plastic)
11. Rear planetary gear
12. Thrust bearing and race
13. Snap ring
14. Ring gear flange
15. Rear planetary ring gear
248RY00045
Check disc, plate and flange
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
・ If the lining of the disc is peeling off or discolored, or
even if parts of the printed numbers are defaced,
replace all discs.
・ Before assembling new discs, soak them in ATF for
at least fifteen minutes.
7A-236 AUTOMATIC TRANSMISSION (AW30-40LE)
REASSEMBLY
247R200006
Reassembly steps
1. Rear planetary ring gear
2. Ring gear flange
3. Snap
ring
4. Thrust bearing and race
5. Rear
planetary
gear
6. Thrust washer (Plastic)
7. Thrust washer (Plastic)
8. One-way
clutch
9. Snap
ring
10. One-way clutch inner race
11. Rear planetary gear assembly
12. Disc, plate and flange (B-3)
Seven discs and seven plates (UBS)
Six discs and six plates (TFR/S)
13. Oil seal ring
14. Output shaft
15. Second brake assembly
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