Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1994

STEERING 3B-55

REMOVAL AND INSTALLATION (6VD1 Engine Model)

Removal Steps

1. Hose, suction
2. Hose, flexible
3. Belt
4. Pulley
5. Bolt
6. Pump assembly

Installation Steps

6. Pump assembly
5. Bolt
4. Pulley
3. Belt
2. Hose, flexible
1. Hose, suction

3B-56 STEERING

REMOVAL

Preparation:

• Place a drain pan below the pump.

1. Hose, Suction

2. Hose, Flexible

3. Belt

4. Pulley

5. Bolt

6. Pump Assembly

INSTALLATION

6. Pump Assembly

5. Bolt

Bolt Torque

N

⋅m (kgf⋅m / lb⋅ft)

46 (4.7 / 34)

4. Pulley

Pulley Nut Torque

N

⋅m (kgf⋅m / lb⋅ft)

78 (8.0 / 58)

3. Belt

2. Hose, Flexible

Hose, Bolt Torque

N

⋅m (kgf⋅m / lb⋅ft)

54 (5.5 / 40)

1. Hose, Suction

Fill and bleed the system. Refer to "Bleeding the Power
Steering System" in this section.

STEERING 3B-57

DISASSEMBLY (C22, C20 Series Engine Model)

Disassembly Steps

1. Bolt
2. Suction Pipe
3. O-ring
4. Connector
5. O-ring
6. Valve
7. Retaining ring
8. Filter
9. Spring

10. Pressure switch

!11. Retaining ring
!12. Shaft assembly
!13. Bearing

14. Shaft

15. Retaining ring

!16. Oil seal

17. Bolt

18. Rear housing assembly and pump

cartridge

19. Gasket
20. O-ring
21. O-ring
22. Front housing
23. Pressure plate
24. Rotor and vane
25. Cam
26. Pin
27. Rear housing

3B-58 STEERING

Important Operations

11.Snap Ring
Use a pair of snap ring pliers to remove the snap ring.

12.Shaft
Use a bench press to slowly force the shaft from the rear cover
side.
Note :
Take care not to damage the end of the shaft when
removing the shaft.

13.Bearing
Use the bench press and bearing remover.
Bearing Remover : 5-8840-2206-0
Note :
Take care not to damage the shaft when removing the
shaft.

16.Oil Seal
Use a suitable bar.