Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 2027
FRONT ALIGNMENT 3A-5
Vehicle Height
Measure the height from the center of the headlights to the
ground. Height should be as specified; there must be no more
than 10 mm difference between the left-hand and right-hand
measurements.
4
×
2 (except Sporty)
mm (in)
185R14
735 (28.9)
6.50-14
760 (29.9)
P205/75R14
740 (29.1)
4
×
4 and 4
×
2 Sporty
mm (in)
205R16
835 (32.9)
6.50-15
835 (32.9)
215R15
825 (32.5)
P225/75R15
823 (32.5)
Adjustment
Adjust the trim height by means of the adjusting bolt on the
height control arms.
1. Check and adjust the tire inflation pressures.
2. Park the vehicle on a level ground and move the front of the
vehicle up and down several times to settle the suspension.
3. Loosen the nuts on the front end of the strut bar. (For 4
×
2
model (except Sporty) only).
C22, C20 Series Engine Model
4. Make necessary adjustment with the adjusting bolt on the
height control arms.
4J Series, 6VD1 Engine Model
3A-6 FRONT ALIGNMENT
Reference Data
mm(in)
4
×
4 and 4
×
2 Sporty
Others
Australia
(4J Series, 6VD1
Engine model only)
Standard
90 (3.54)
95 (3.74)
95 (3.74)
Heavy Duty
Sus.
90 (3.54)
95 (3.74)
-
Flat Deck
65( 2.56)
70 (2.76)
-
4
×
2
(except Sporty)
STRUT BAR
Securely Tighten the Strut Bar Nuts
(4
××××
2 Model (except Sporty) Only)
Strut Bar Torque
N
⋅
m(kgf
⋅
m/Ib
⋅
ft)
127.5
±
12.8 (13.0
±
1.3 / 94.0
±
9.4)
MAXIMUM STEERING ANGLE
ADJUSTMENT
The maximum steering angle of the front wheels can be
adjusted with the stopper bolts under the frame side members.
1. Position each front wheel on the turning radius gauge in a
straight-ahead position.
2. Set the parking brake firmly.
3. Adjust the inside wheel angle of each side with the stopper
bolts.
4. Similarly adjust the inside wheel angle of the other side with
stopper bolt.
4
×
2
(except Sporty)
4
×
4 and 4
×
2
Sporty
Outside wheel
33
°
33
°
Inside wheel
37
°
+0
°
-2
°
35
°
+0
°
-2
°
Note:
Maximum steering angles should be set after adjusting
front wheel alignment.
4
×
4 and 4
×
2 Sporty Model Only
mm (in)
A
0 - 8.5 (0 - 0.33)
Stopper Bolt Lock Nut Torque
N
⋅
m(kgf
⋅
m/Ib
⋅
ft)
4
×
2 (except Sporty)
44.1
±
9.8 (4.5
±
1.0 / 32.6
±
7.2)
4
×
4 and 4
×
2 Sporty
22.5
±
2.9 (2.3
±
0.3 / 16.6
±
2.2)
FRONT ALIGNMENT 3A-7
Stopper
Stopper
4
××××
4 and 4
××××
2 Sporty Model Only
If the stopper (non-adjustable) between the lower link end and
the knuckle comes ahead of the stopper bolt, adjust the
stopper bolt so that the inner-side stopper bolt touches the drop
arm (relay lever).
STEERING 3B-1
SECTION 3B
STEERING
TABLE OF CONTENTS
PAGE
Main Data and Specifications. . . . . . . . . . . . . . . . . . . . . . ... 3B- 3
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 4
Standard Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 4
Special Parts Fixing Nuts and Bolts . . . . . . . . . . . . . . . . . . ... 3B- 5
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B- 10
Steering Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 15
General Description. . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 15
Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 17
Removal and Installation. . . . . . . . . . . . . . . . . . . . . . 3B- 17
Steering Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B- 21
General Description. . . . . . . . . . . . . . . . . . . . . . . . 3B- 21
Removal and Installation. . . . . . . . . . . . . . . . . . . . . . 3B- 25
Manual Steering Unit . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 27
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 27
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . .. 3B- 30
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 31
Power Steering Unit. . . . . . . . . . . . . . . . . . . . . . . . 3B- 34
Repair Kit. . . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 34
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 35
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . .. 3B- 37
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 38
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . 3B- 41
General Description . . . . . . . . . . . . . . . . . . . . . . . 3B- 41
Removal and Installation . . . . . . . . . . . . . . . . . . . . . 3B- 42
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . .. 3B- 44
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . .. 3B- 45
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . ... 3B- 47
Power Steering Oil Pump. . . . . . . . . . . . . . . . . . . . . . . . 3B- 49
INDEX
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