Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 976
4C1-74 FRONT WHEEL DRIVE
FRONT PROPELLER SHAFT
REMOVAL AND INSTALLATION
Since the propeller shaft assembly is carefully
balanced, a setting mark should be applied to
the flange before removal to indicate correct
position.
Install the parts by aligning the setting marks
made at removal.
Removal Steps
1. Nut ; differential side
2. Bolt ; transfer side
3. Propeller shaft assembly ; rear side
4. Propeller shaft assembly ; front side
Installation Steps
4. Propeller shaft assembly ; front side
▲
3. Propeller shaft assembly ; rear side
▲
2. Bolt ; transfer side
▲
1. Nut ; differential side
Important Operation - Installation
3. Propeller Shaft Assembly ; Rear Side
Align the indexing marks (about 3 mm dia. punched mark) on
the propeller shaft end and the splined yoke.
FRONT WHEEL DRIVE 4C1-75
2. Bolt ; Transfer Side
Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
Bolt size M10
62.8
±
3.9 (6.4
±
0.4/46.3
±
2.9)
1. Bolt ; Differential Side
Torque
N
⋅
m (kgf
⋅
m/lb
⋅
ft)
Bolt size M8
35.3
±
2.9 (3.6
±
0.3 / 26
±
2.2)
4C1-76 FRONT WHEEL DRIVE
DISASSEMBLY
Disassembly Steps
1. Snap Ring
▲
2. Needle Roller Bearing
3. Spider
4. Flange Yoke
5. Grease Fitting
Important Operation
2. Needle Roller Bearing
(1) Apply alignment marks (1) on the yokes of the universal
joint, then remove snap ring.
(2) Tap out the needle roller bearing by gently striking the
shoulder of the yoke, using a mallet or a copper hammer.
FRONT WHEEL DRIVE 4C1-77
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
Spider
Needle roller bearing
Yoke
Flange
Center bearing
Cushioning rubber
Bracket
Visual Check
Check the following parts for wear, damage or other abnormal
conditions.
Outside Diameter of Spider Pins
TF Side for Type - A and B
mm(in)
Standard
Limit
17.000 (0.669)
16.90 (0.665)
Axle Side for Type - A
mm(in)
Standard
Limit
14.724 (0.580)
14.624 (0.576)
Play in Splines in Normal Direction of
Rotation
Check the amount of play in the sleeve yoke and propeller
shaft splines in the direction of rotation, using a pointed feeler
gauge.
mm(in)
Standard
Limit
0.074 - 0.156
(0.003 - 0.006)
0.3 (0.012)
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