Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 388

7A-100 AUTOMATIC TRANSMISSION (AW30-40LE)

240RY00028

8. Check valve, spring
9. Spring

Remove the check valve and spring.
Remove two springs from C-0 accumulator piston.

240RY00010

10. Accumulator piston (B-2)
11. Accumulator piston (C-2)

Remove accumulator pistons and springs from
transmission case.

240RY00011

12. Accumulator piston (B-0)

Applying compressed air to the oil hole, remove the B-0
accumulator piston and spring.

240RY00012

13. Accumulator piston (C-0)

Remove the C-0 accumulator piston.

14. Second brake drum gasket

247R200002

15. Snap ring, rotor, key (4×

×

×

×4)

Remove the snap ring from the output shaft.
Remove the rotor and key.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-101

247L100001

16. Snap ring, speedometer sensor drive gear, ball

(4×

×

×

×2)

Remove the snap ring from the output shaft.
Remove the speed meter sensor drive gear, and ball.

17. Spacer, rotor, key, snap ring (4×

×

×

×2)

Remove the spacer, rotor and key.
Remove the snap ring from the output shaft.

7A-102 AUTOMATIC TRANSMISSION (AW30-40LE)

REASSEMBLY OF MAJOR

COMPONENTS (2)

242R200003

Reassembly steps

1. Converter

housing

2. Snap ring, key, rotor (4×2)
3. Spacer, ball, speedometer sensor drive

gear, snap ring (4×2)

4. Key, rotor, snap ring (4×4)
5. Throttle

cable

6. Second brake drum gasket
7. Accumulator

piston

8. Check valve, spring
9. Valve

body

10. Solenoid wiring
11. Oil tube
12. Oil strainer assembly
13. Oil pan

AUTOMATIC TRANSMISSION (AW30-40LE) 7A-103

240R200022

Reassembly steps

1. Converter housing

Torque:
M10 - 34 N････m (3.5 kg････m/25 Ib････ft)
M12 - 57 N････m (5.8 kg････m/42 Ib････ft)

247L100001

2. Snap ring, key, rotor (4×

×

×

×2)

Install the snap ring to the output shaft.
Install the key and rotor.

3. Spacer, ball, speedometer sensor drive gear, snap

ring (4×

×

×

×2)

Install the spacer, ball and speedometer sensor drive
gear.
Install the snap ring to the output shaft.

247R200002

4. Key, rotor, snap ring (4×

×

×

×4)

Install the key and rotor.
Install the snap ring to the output shaft.

249R200004

5. Throttle cable

Coat a new O-ring with the ATF and install it to the
throttle cable.
Install the throttle cable to the transmission case.

240RY00013

6. Second brake drum gasket

Install a new second brake drum gasket to the
transmission case.