Isuzu Rodeo UE. Manual — part 84
4C–45
DRIVE SHAFT SYSTEM
Slip Joint Reassembly
401RX004
Legend
(1) Spline Yoke and Universal Joint Assembly
(2) Clamp
(3) Boot
(4) Clamp
(5) Tube and Universal Joint Assembly
1. Apply grease evenly to both the female and male
splines.
2. Apply a small amount of grease by finger to the outer
lips of the boot.
3. Slide the boot (smaller diameter side) onto the spline
yoke shaft being careful not to damage the spline
coating or boot.
4. Insert the spline yoke shaft spline into the tube
assembly being careful to maintain proper phasing.
The spider holes should be in line and as per originally
marked prior to disassembly.
5. Position boot onto tube and yoke shaft in final
position.
6. Attach boot clamps and secure using pliers.
7. Be sure clamp is properly seated and secure.
CAUTION: Use new clamp which is the same parts
as original. Do not use other clamp to avoid bad
balancing of shaft or the grease leakage.
4C–46
DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
2WD Model
4WD Model
Engine
X22SE
6VD1 (M/T)
6VD1 (A/T)
6VD1 (M/T)
6VD1 (A/T)
Length (between two spiders center)
1265.1 mm
(49.81 in)
1298.5 mm
(51.12 in)
1343.8 mm
(52.91 in)
1212.5 mm
(47.73 in)
1043.0 mm
(41.06 in)
Universal joint type
Cardan type
Torque Specifications
401RX005
TRANSFER CASE
4D–1
RODEO
DRIVELINE/AXLE
TRANSFER CASE
CONTENTS
Service Precaution
4D–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
4D–2
. . . . . . . . . . . . . . . . . . . . .
Transfer Rear Oil Seal
4D–4
. . . . . . . . . . . . . . . . . . .
Transfer Rear Oil Seal and
Associated Parts
4D–4
. . . . . . . . . . . . . . . . . . . . . .
Removal
4D–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4D–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case Assembly (A/T)
4D–6
. . . . . . . . . . . .
Transfer Case Assembly (A/T) and
Associated Parts
4D–6
. . . . . . . . . . . . . . . . . . . . . .
Removal
4D–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4D–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Rear Case Assembly (A/T)
4D–11
. . . . . . .
Transfer Rear Case Assembly (A/T) and
Associated Parts
4D–11
. . . . . . . . . . . . . . . . . . . . . .
Removal
4D–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4D–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Rear Cover Assembly
4D–16
. . . . . . . . . .
Disassembly
4D–16
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4D–17
. . . . . . . . . . . . . . . . . .
Reassembly
4D–17
. . . . . . . . . . . . . . . . . . . . . . . . . .
Detent, Shift Arm, and Interlock Pin
(Transfer Case Assembly)
4D–19
. . . . . . . . . . . . . . .
Disassembled View
4D–19
. . . . . . . . . . . . . . . . . . . .
Disassembly
4D–20
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4D–21
. . . . . . . . . . . . . . . . . .
Reassembly
4D–21
. . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case Assembly
4D–23
. . . . . . . . . . . . . . . . .
Disassembled View
4D–23
. . . . . . . . . . . . . . . . . . . .
Disassembly
4D–24
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4D–27
. . . . . . . . . . . . . . . . . .
Reassembly
4D–30
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
4D–37
. . . . . . . . . . . . .
Special Tools
4D–40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
4D–2
TRANSFER CASE
General Description
Transfer Case (for M/T)
A07RW002
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