Isuzu Rodeo UE. Manual — part 134

6A–25

ENGINE MECHANICAL (X22SE 2.2L)

020RW016

8. Install timing belt tensioner then tighten it temporarily

until make alignment timing belt.

9. Install the cylinder head cover and tighten fixing bolt

temporally.

10. Install the timing belt and perform timing belt setting

procedure as follows.
1. Bring the engine top dead center No.1 cylinder

compression stroke by rotating the engine in the
direction of normal operation.
The engine is in this position when the notches on
the camshaft pulleys align with the marks on the
cylinder head cover(1), Check the crankshaft
pulley timing mark is aligned (2) also check for
water pump positioning ensure tabs are aligned
(3).

f

Rotate the engine two full turns in the direction
of normal operation until the engine is again at
top dead centre, No.1 cylinder firing being
careful that all movement is in a clockwise
direction.

f

If the engine is turned too far, do not turn
backwards, but continue to turn in the same
direction until the marks are again in line.

014RW067

014RW066

014RW063

2. Place J–43037 to between intake and exhaust of

camshaft drive gear to prevent camshaft drive
gear movement during timing belt setting.

014RW065

6A–26

ENGINE MECHANICAL (X22SE 2.2L)

3. Set the timing belt shown in the illustration,

ensure that tension side of the timing belt is taut
and move the timing belt tension adjustment lever
clockwise, until the pointer of the tensioner is
flowing.

014RW070

For used timing belt(over 60 minutes from new):
the pointer will be approx. 4 mm(0.16 in) to the left
of the center of the “V” notch when viewed from
the front of the engine.

014RW069

For new timing belt: The pointer must be at the
center of “V” notch when viewed from the front of
the engine.

014RW062

4. Tighten fixing bolt of timing belt tensioner to the

specified torque.

Torque: 25 N·m (18 lb ft)

020RW010

11. Tighten cylinder head cover to the specified torque.

Torque: 8 N·m (5.9 lb ft)

12. Connect camshaft angle sensor connector.
13. Install the ignition cable to spark plug.
14. Install ignition cable cover and tighten two bolts.

Torque: 3 N·m (2 lb ft)

15. Install ventilation hoses to cylinder block side and

cylinder head side.

16. Install timing belt front cover and tighten two bolts to

the specified torque.

Torque: 6 N·m (4.4 lb ft)

6A–27

ENGINE MECHANICAL (X22SE 2.2L)

17. Install crankshaft pulley and tighten four bolts.

Torque: 20 N·m (14 lb ft)

020RW014

18. Connect connector for power steering pump pressure

switch.

19. Connect engine harness connector to chassis

harness of the left rear of engine compartment and
install engine harness cover.

20. Install two bolts to intake manifold for water pipe

support.

21. Install fixing nut of intake manifold stay to cylinder

block.

025RW002

22. Install canister hose.
23. Connect connector for evaporation valve.

24. Install fuel pipe joint eye bolts to fuel rail assembly and

install fuel pipe bracket with electric ground cable.

Torque: 25 N·m (18 lb ft)

042RW001

25. Install water hose between water pipe and throttle

body.

26. Install heater hose to water pipe side.
27. Install heater hose to adapter side.
28. Connect knock sensor connector.
29. Connect crankshaft angle sensor connector.
30. Install generator with bracket and tighten three bolts.

Torque
35 N·m (25 lb ft) for Long bolt
20 N·m (14 lb ft) for Short bolt

065RW025

6A–28

ENGINE MECHANICAL (X22SE 2.2L)

31. Install exhaust front pipe to exhaust manifold and

tighten four nuts to the specified torque.

Torque: 25 N·m (18 lb ft)

027RW005

32. Install radiator upper hose to engine.
33. Move drive belt tensioner to loose side using wrench

then install the drive belt to normal position.

033RW001

34. Install intake air duct bracket to cylinder head.
35. Install air intake duct assembly with air cleaner cover

to throttle body and tighten nut to the air intake duct
bracket then tighten hose clamp.

Torque
7 N·m (5.1 lb ft) for nut
3 N·m (2.2 lb ft) for hose clamp bolt

36. Install PCV hose to air intake duct.
37. Connect connector of intake air temperature sensor

on intake air duct.

38. Connect battery ground cable.
39. Fill engine coolant to full level in the engine coolant

reservoir tank.

Timing Belt

Removal

1. Disconnect battery ground cable.
2. Move drive belt tensioner to loose side using wrench

then remove drive belt.

033RW001

3. Remove engine harness cover and disconnect three

connectors from left rear side of engine compartment.

4. Remove four bolts and remove crankshaft pulley.

020RW014