Isuzu KB P190. Manual — part 765
Engine Mechanical – V6
Page 6A1–283
Page 6A1–283
Crankshaft Bearing
1
Prepare a piece of cardboard or similar, numbered 1
– 4 for bearing identification.
N O T E
Main bearing journals are numbered from the
front of the engine.
2
Remove the crankshaft upper bearing halves from the
cylinder block. Note the position of the thrust
bearing (1) at the number 3 journal (2).
3
Place the crankshaft upper bearing halves on the
cardboard in the correct positions.
Figure 6A1 – 504
4
Remove the crankshaft lower bearing halves (2) from
the crankshaft bearing caps (1).
5
Place the crankshaft lower bearing halves in the
correct positions on the cardboard.
Figure 6A1 – 505
Clean and Inspect
Crankshaft and Main Bearing Cleaning
Safety glasses must be worn when using
compressed air.
Clean the following components in solvent and then dry with compressed air:
•
crankshaft bearings,
•
connecting rod bearings,
•
crankshaft journals,
•
crankpin journals,
•
crankshaft oil passages, and
•
crankshaft threaded holes.
Engine Mechanical – V6
Page 6A1–284
Page 6A1–284
Crankshaft and Main Bearing Visual Inspection
1
Perform the following visual inspections:
•
Inspect the crankshaft balancer bolt hole (1) for
thread damage.
•
Inspect the crankshaft balancer mounting
area (2) for damage.
•
Inspect the crankshaft sprocket pin hole (3) for
damage.
•
Inspect the oil pump drive flats (4) for damage.
•
Inspect the crankshaft main journals (5) for
damage.
•
Inspect the crankshaft connecting rod
journals (6) for damage.
•
Inspect the crankshaft oil passages (7) for
obstructions.
•
Inspect the crankshaft main bearing thrust wall
surfaces (8) for damage.
•
Inspect the crankshaft counterweights (9) for
damage.
•
Inspect the crankshaft reluctor ring teeth (10) for
damage.
•
Inspect the crankshaft rear main oil seal surface
(11) for damage.
•
Inspect the crankshaft engine flexplate
mounting surface (12) for damage.
•
Inspect the crankshaft pilot hole (13) for
damage.
•
Inspect the crankshaft engine flywheel bolt
holes (14) for thread damage.
2
Repair or replace the crankshaft as required.
Figure 6A1 – 506
Engine Mechanical – V6
Page 6A1–285
Page 6A1–285
Crankshaft Main Bearing Inspection
CAUTION
All connecting rod and main journal bearings
that have been used in a running engine must
be replaced. Never re-use the crankshaft or
connecting rod bearings.
N O T E
The following bearing wear conditions should be
used to diagnose engine operating conditions or
root cause of a condition.
1
Inspect for fatigue indicated by craters or pockets (2).
Flattened sections on the bearing halves (1) also
indicate fatigue.
Figure 6A1 – 507
2
Inspect for excessive scoring or discoloration (2) on
both front and back of the bearing halves (1).
3
Inspect the main bearings for dirt embedded into the
bearing material.
Figure 6A1 – 508
Engine Mechanical – V6
Page 6A1–286
Page 6A1–286
4
Inspect for incorrect seating indicated by bright,
polished sections (1).
Figure 6A1 – 509
Crankshaft Measurement
1
Using a suitable fixture (1), support the crankshaft (2).
Figure 6A1 – 510
2
Using a dial indicator (1) and magnetic base (2),
rotate the crankshaft (3) carefully by hand. Measure
the crankshaft main journals for runout and compare
with the engine specifications, refer to
5 Specifications
.
Figure 6A1 – 511
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