Isuzu KB P190. Manual — part 1178
7B1-106 MANUAL TRANSMISSION
2) NOISY OPERATION
Checkpoint
Trouble
Cause
Countermeasure
Replenish or replace the gear
oil
Insufficient or improper engine
oil
NG
Replace the gear(s)
Replace the gear(s)
Replace the bearing(s)
Gears (Gear whining)
Lack of backlash between
meshing gears
Free running gears seizing on
the thrust face or the inner
face
Bearings (Hissing, thumping
or bumping)
Worn or broken bearing(s)
Gears (Squealing at high
speeds)
Replace the gear(s)
Gears (Growling, humming, or
grinding)
Worn, chipped, or cracked
gear(s)
NG
NG
NG
NG
OK
OK
OK
OK
Gear oil (Metallic rattling)
MANUAL TRANSMISSION 7B1-107
2. HARD SHIFTING
Checkpoint
Trouble
Cause
Countermeasure
Change lever play
Clutch pedal free play
Repair or replace the
applicable parts and regrease
Readjust the clutch pedal free
play
Worn change lever sliding
portions
Improper clutch pedal free
play
Change lever operation
Repair or regrease the change
lever assembly
Replenish or replace the
engine oil
Hard operating change lever
caused insufficient grease
Insufficient or improper gear
oil
OK
OK
NG
NG
NG
NG
OK
OK
Gear oil
Continued on the next page
Shift rod and quadrant box
sliding faces, and other parts
Replace the shidt rod and/or
the quadrant box
Worn shift rod and/or sliding
faces
Repair or replace the sleeve
Sleeve movement failure
NG
NG
OK
Shift block sleeve movement
7B1-108 MANUAL TRANSMISSION
Checkpoint
Trouble
Cause
Countermeasure
Synchronizer assembly
Shift arm and synchronizer
sleeve
Replace the worn parts
Replace the worn parts
Worn synchronizer parts
Worn shift arm and/or
synchronizer sleeve groove
Mainshaft and countershaft
thrust play
Replace the worn parts
Worn thrust washer, collar,
and/or gear thrust faces
OK
NG
NG
NG
OK
OK
Continued from the previous
MANUAL TRANSMISSION 7B1-109
3. WALKING OR JUMPING OUT OF GEAR
Checkpoint
Trouble
Cause
Countermeasure
Shift rod and quadrant box
sliding faces
Detent ball
Replace the shift rod and/or
the quadrant box
Replace the detent ball
Worn shift rod and/or sliding
faces
Worn detent ball
Detent spring
Repair or replace the detent
spring
Replace the worn parts
Detent spring weak or broken
Insufficient stroke caused by
sliding position wear and
excessive play
OK
OK
NG
NG
NG
NG
OK
OK
Change lever play
Continued on the next page
Mainshaft and countershaft
thrust play
Replace the worn parts
Worn thrust washer, collar,
and/or gear thrust faces
Replace the worn parts
Worn shift arm and/or
synchronizer sleeve groove
NG
NG
OK
Shift arm and synchronizer
sleeve
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