Isuzu KB P190. Manual — part 782

Engine Mechanical – V6

Page 6A1–351

Page 6A1–351

6

Torque Wrench Specifications

A T T E N T I O N

„

Fasteners must be replaced after loosening.



Fasteners either have micro encapsulated sealant applied or incorporate a mechanical thread lock and
should only be re-used once. If in doubt, replacement is recommended.

Oil Pan Drain Plug . . . . . . . . . . . . . . . . . . . . 25.0 Nm

Oil Filter Adaptor Attaching Bolt . . . . . . . . . . . . 20.0 – 26.0 Nm

Oil Level Indicator Tube Attaching Bolt. . . . . . . . . . 8.0 – 12.0 Nm

Accessory Drive Belt Idler Pulley Attaching Bolt. . . . . . . . ... 50.0 Nm

Accessory Drive Belt Tensioner Attaching Bolt . . . . . . . . . 50.0 Nm

Power Steering Reservoir Bracket Attaching Screw. . . . . . . .. 9.0 Nm

Power Steering Pump Bracket Attaching Bolt . . . . . . ... 49.0 – 67.0 Nm

Upper Intake Manifold to Lower Intake Manifold Attaching Bolt . . ... 23.0 Nm

Upper Intake Manifold to Cylinder Head Attaching Bolt. . . . . . 23.0 Nm

Lower Intake Manifold to Cylinder Head Attaching Bolt. . . . . . 23.0 Nm

Fuel Injector Wiring Harness Bracket Attaching bolt . . . . . . . .. 9.0 Nm

Exhaust Manifold to Cylinder Head Attaching Bolt . . . . . . 17.0 - 23.0 Nm

Exhaust Manifold Heat Shield Attaching Bolt . . . . . . . ... 8.0 - 12.0 Nm

Battery Harness Ground Terminal Attaching Nut . . . . . . . . . 13.0 Nm

Camshaft Cover Attaching Bolt . . . . . . . . . . . . ... 8.0 – 12.0 Nm

Engine Ground Connector Bolt. . . . . . . . . . . . . . . . 10.0 Nm

Engine Wiring Harness Former Attaching Bolt . . . . . . .. 12.0 – 16.0 Nm

„  Crankshaft Balancer Assembly Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . . 90.0 –110.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . ... 150

°

Engine Front Cover Assembly Attaching Bolt. . . . . . . 20.0 – 26.0 Nm

Camshaft Intermediate Sprocket Attaching Bolt . . . . . . 58.0 – 72.0 Nm

Secondary Timing Chain Guide Attaching Bolt. . . . . . .. 20.0 – 26.0 Nm

Secondary Timing Chain Shoe Attaching Bolt. . . . . . ... 20.0 – 26.0 Nm

Secondary Timing Chain Tensioner Attaching Bolt . . . . ... 20.0 – 26.0 Nm

Primary Timing Chain Upper Guide Attaching Bolt. . . . . 20.0 – 26.0 Nm

Primary Timing Chain Tensioner Attaching Bolt . . . . . . 20.0 – 26.0 Nm

Oil Pump Assembly Attaching Bolt . . . . . . . . . . . 20.0 – 26.0 Nm

Camshaft Sprocket Attaching Bolt . . . . . . . . . . . . 49.0 – 67.0 Nm

Exhaust Camshaft Sprocket Attaching Bolt . . . . . . . ... 49.0 – 67.0 Nm

Camshaft Bearing Cap Attaching Bolt . . . . . . . . . . . 8.0 – 12.0 Nm

Cylinder Head Threaded Plug . . . . . . . . . . . . . . . .. 31.0 Nm

„ Cylinder Head M11 Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . .. 40.0 – 50.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . ... 120

°

„ Cylinder Head M8 Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . .. 12.0 – 18.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

°

Engine Mount Bracket to Cylinder Block Attaching Bolt . . . 43.0 – 57.0 Nm

Engine Mount to Bracket Attaching Nut. . . . . . . . . . 70.0 – 90.0 Nm

Engine Mount to Frame Attaching Nut . . . . . . . . . .. 44.0 – 60.0 Nm

Engine Lift Bracket Attaching Bolt . . . . . . . . . . .. 58.0 – 72.0.0 Nm

Knock Sensor Attaching Nut. . . . . . . . . . . . . . . . . 23.0 Nm

Engine Mechanical – V6

Page 6A1–352

Page 6A1–352

Power Steering High Pressure Line Attaching Bolt . . . . . . 8.0 – 12.0 Nm

Power Steering High Pressure Line Flare Nut. . . . . . ... 25.0 – 35.0 Nm

Steering Gear Housing Mounting Nut:
Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . 60.0 Nm
Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . 40° – 50°

Oil Suction Pipe Attaching Bolt. . . . . . . . . . . . . . . . 10.0 Nm

Crankshaft Oil Deflector Attaching bolt. . . . . . . . . . . . . 10.0 Nm

Oil Level Sensor . . . . . . . . . . . . . . . . . . . . ... 20.0 Nm

Oil Pan to Cylinder Block Attaching Bolt. . . . . . . . . 20.0 – 26.0 Nm

Oil Pan to Crankshaft Rear Oil Seal Housing Attaching Bolt . . 8.0 - 12.0 Nm

„  Flexplate Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . .. 26.0 – 34.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

°

Crankshaft Rear Oil Seal Housing Attaching Bolt. . . . . . 8.0 – 12.0 Nm

„ Connecting Rod Cap Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . 30.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . Loosen Completely

Stage 3 . . . . . . . . . . . . . . . . . . . . . . . . . 25.0 Nm

Stage 4 . . . . . . . . . . . . . . . . . . . . . . . . . ... 110

°

Crankshaft Bearing Cap Remover Nut . . . . . . . . . . . . . 11.0 Nm

„ Crankshaft Main Bearing Cap Inboard Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . 20.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

°

„ Crankshaft Main Bearing Cap Outboard Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . 15.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . ... 110

°

„  Crankshaft main Bearing Cap Side Attaching Bolt:

Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . 30.0 Nm

Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

°

Cylinder Block Threaded Plug . . . . . . . . . . . . . 27.0 - 35.0 Nm

Oil Jet Attaching Bolt . . . . . . . . . . . . . . . . ... 8.0 – 12.0 Nm

Engine Mechanical – V6

Page 6A1–353

Page 6A1–353

7 Special

Tools

Tool Number

Illustration

Description

E-308

Seal Remover

Previously released.

EN-46101

Spark Plug Tube Seal Guide Set

Used to protect the spark plug lip seals when installing the
camshaft cover to the cylinder head.

EN-46103

Camshaft Actuator Valve Seal Installer

Used to install the camshaft actuator valve seals into the front
cover.

EN-46105 –

1 and 2

Camshaft Locking Tool Set

Used to retain camshaft position during timing chain or
camshaft actuator replacement.

EN-46106

Flexplate Holding Tool

Used to retain crankshaft position during valve-train overhaul
and harmonic balancer removal.

EN-46108

Timing Chain Retention Tool Set

Used to retain timing chain tension during camshaft and
sprocket removal.

Engine Mechanical – V6

Page 6A1–354

Page 6A1–354

Tool Number

Illustration

Description

EN-46109

Engine Front Cover / Oil Pan / Crankshaft Rear Oil Seal

Housing Installation Guide Pins

Used to align the engine front cover/oil pan/crankshaft rear oil
seal housing during engine assembly.

EN-46110

On-vehicle Valve Spring Compressor

Used to remove valve springs with the cylinder heads
assembled to the cylinder block.

EN-46111

Crankshaft Rotation Socket

Used to rotate the crankshaft during engine overhaul.

EN-46112

Timing Chain Tensioner Retraction Springs

Used to retain the timing chain tensioner plunger within the
tensioner bore during assembly of timing chains to engine.

EN-46114

Engine Lift Brackets

Used in conjunction with commercially available lifting
equipment to lift engine.

EN-46116

Valve Stem Seal Remover / Installer

Used to remove/install the valve stem seals.