Isuzu KB P190. Manual — part 1167

7B1-62 MANUAL TRANSMISSION

Removal

1. Disconnect the battery ground cable.

2. Remove the gear control lever knob.

3. Remove the rear floor console. (Bucket seat)

Refer to the section “Floor Console”.

4. Remove the front floor console.

Refer to the section “Floor Console”.

745R300006

Legend

(1) Knob

(2) Rear Floor Console

(3) Front Floor Console

5. Remove the grommet assembly.

RTW47BMH000101

Legend

(1)

Grommet Assembly

(2)

Floor Panel

(3)

Front

MANUAL TRANSMISSION 7B1-63

6. Remove the gear control lever.

7. Raise and support the vehicle with suitable stands.

8. Remove the rear propeller shaft.

NOTE: Apply alignment marks on the flange at the
differential side.

9. Remove the front propeller shaft.

NOTE: Apply alignment marks on the flange at both

front and rear sides.

401RS023

10. Loosen the front exhaust pipe fixing nuts at the

engine side but do not remove them. (Diesel engine
only)

RTW67BSH000101

11. Disconnect the harness connectors and clips on the

transmission and transfer.
• Neutral Switch: Transmission
• Back up Switch
• Actuator

• 2WD-4WD

Switch

• Neutral Switch: Transfer
• Car Speed Sensor

810R300069

Legend

(1)

Neutral Switch Connector: Transmission

(2)

Back up Switch Connector

(3)

Speed Sensor Connector

(4)

Actuator Connector

(5)

2WD - 4WD Switch Connector

(6)

Neutral Switch Connector: Transfer

7B1-64 MANUAL TRANSMISSION

12. Remove the fuel pipe brackets with pipes from the

transmission.

Diesel engine

220R300012

Legend

(1) Bolt

(2) Nut

(3) Fuel Pipe Assembly

C24SE

Scan-2

13. Remove the slave cylinder and put it aside.

220LV019

14. Support the transmission with a transmission jack.

220RS0001

15. Remove the engine rear mount nuts from the

transmission crossmember.

MANUAL TRANSMISSION 7B1-65

16.

Remove the engine rear mount bolts fixing
transmission.

220R300009

17.

Remove the middle part of the transmission
crossmember by removing the four fixing bolts and
nuts.

501R30007

18. Take out the rear support rubber.

19. Remove the starter. (Diesel engine only)

060L100070

20. Remove the transmission retaining nuts and bolts.

Remove the transmission assembly

from the

vehicle.

21. Remove the transmission–transfer fixing bolts and

nut, and disassemble the transfer from the
transmission.