Isuzu KB P190. Manual — part 500
Section 6 Engine Diagnosis . . . . . . . . . . . . . . . . . . . . . . .. 2001
PAGE
Section 6A Engine Mechanical . . . . . . . . . . . . . . . . . . . . . 2015
Section 6B Engine Cooling . . . . . . . . . . . . . . . . . . . . . . .. 2105
Section 6C Fuel System . . . . . . . . . . . . . . . . . . . . . . . ... 2119
Section 6D Engine Electrical . . . . . . . . . . . . . . . . . . . . . ... 2137
Section 6E Engine Driveability and Emissions . . . . . . . . . . . . . . .. 2171
Section 6F Exhaust System . . . . . . . . . . . . . . . . . . . . . . 2450
SECTION 6
ENGINE
TABLE OF CONTENTS
C24SE MODEL
ENGINE (C24SE) 6
Section 6G Engine Lubrication. . . . . . . . . . . . . . . . . . . . . 2465
Section 6H Engine Speed Control System . . . . . . . . . . . . . . . . 2472
Section 6J Induction . . . . . . . . . . . . . . . . . . . . . . . . ... 2476
ENGINE DIAGNOSIS (C24SE) 6-1
SECTION 6
ENGINE DIAGNOSIS
TABLE OF CONTENTS
PAGE
Engine Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6- 2
Hard Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 2
Engine Compression Test Procedure . . . . . . . . . . . . . . . . . . . 6- 3
Rough Engine Idling or Engine Stalling. . . . . . . . . . . . . . . . . .. 6- 4
Rough Engine Running . . . . . . . . . . . . . . . . . . . . . . . . 6- 5
Hesitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6- 6
Engine Lacks Power. . . . . . . . . . . . . . . . . . . . . . . . . . 6- 7
Engine Noisy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 8
Abnormal Noise Due to Hydraulic Lash Adjustor . . . . . . . . . . . . . .. 6- 9
Troubleshooting Procedure. . . . . . . . . . . . . . . . . . . . . . . 6- 9
Abnormal Combustion . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Engine Oil Consumption Excessive. . . . . . . . . . . . . . . . . . . 6-12
Fuel Consumption Excessive . . . . . . . . . . . . . . . . . . . . . .. 6-13
Oil Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-13
Engine Oil Pressure Check . . . . . . . . . . . . . . . . . . . . . . .. 6-13
Malfunction Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-2 ENGINE DIAGNOSIS (C24SE)
Engine Diagnosis
Hard Starting
1.Starting Motor Does Not Turn Over
Trouble Shooting Procedure
Turn on headlights and starter switch.
Condition Possible
cause Correction
Headlights go out or dim
considerably
Battery run down or under
charged
Recharge or replace battery
Terminals poorly connected
Clean battery posts and terminals
and connect properly
Starting motor coil circuit shorted
Overhaul or replace
Starting motor defective
Overhaul or replace
2.Ignition Trouble - Starting Motor Turns Over But Engine Does Not Start
Spark Test
Disconnect a high tension cable from any spark plug.
Connect the spark plug tester (use commercially
available tool), crank the engine, and check if a spark is
generated in the spark plug tester. Before cranking the
engine, make sure that the spark plug tester is properly
grounded. To avoid electrical shock, do not touch the
high tension cable while the engine is running.
Condition Possible
cause Correction
Spark jumps across gap
Spark plug defective
Clean, adjust spark gap or replace
Spark plug wire in correct
Connect properly or replace
Ignition timing incorrect
Refer to Ignition System
Fuel not reaching fuel injector(s)
or engine
Refer to item 3 (Trouble in fuel
system)
Valve timing incorrect
Adjust
Engine lacks compression
Refer to item 4 (Engine lacks
compression)
No sparking takes place
Ignition coil disconnected or
broken
Connect properly or replace
Electronic Ignition System with
module
Replace
Poor connections in engine
harness
Correct
Engine Control Module cable
disconnected or defective
Correct or replace
ENGINE DIAGNOSIS (C24SE) 6-3
3.Trouble in Fuel System
Condition Possible
cause Correction
Starting motor turns over and
spark occurs but engine does not
start.
Fuel tank empty
Fill
Water in fuel system
Clean
Fuel filter clogged
Replace filter
Fuel pipe clogged
Clean or replace
Fuel pump defective
Replace
Fuel pump circuit open
Correct or replace
Evaporative Emission Control
system circuit clogged
Correct or replace
Multiport Fuel Injection System
faulty
Refer to "Electronic Fuel Injection"
section
4.Engine Lacks Compression
Condition Possible
cause Correction
Engine lacks compression
Spark plug loosely fitted or spark
plug gasket defective
Tighten to specified torque or
replace gasket
Spark plug wire incorrect
Connect properly or replace
Valve timing incorrect
Adjust
Cylinder head gasket defective
Replace gasket
Valve incorrectly seated
Lap valve
Valve stem seized
Replace valve and valve guide
Valve spring weakened
Replace
Cylinder or piston rings worn
Overhaul engine
Piston ring seized
Overhaul engine.
Engine Compression Test Procedure
1. Start and run the engine until the engine
reaches normal operating temperature.
2. Turn the engine off.
3. Remove all the spark plugs.
4. Remove ignition coil fuse (15A) and disable the
ignition system.
5. Remove the fuel pump relay from the relay and
fuse box.
6. Engage the starter and check that the cranking
speed is approximately 300 rpm.
7. Install cylinder compression gauge into spark
plug hole.
8. With the throttle valve opened fully, keep the
starter engaged until the compression gauge
needle reaches the maximum level. Note the
reading.
9. Repeat the test with each cylinder.
The pressure difference between the individual
cylinders should not exceed 100kPa (14.5 psi).
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