Isuzu KB P190. Manual — part 147

4C2-10 SHIFT ON THE FLY SYSTEM

412RS044

13. Inner Shaft Bearing

• Place a new snap ring in inner shaft.
• Force a new inner shaft bearing into the inner shaft.
Installer

: 5-8840-2197-0

12. Snap Ring
NOTE;

Be careful not to damage the inner shaft.

11.inner Shaft

• Clean the housing contact surface of the front axle

case.

• Insert inner shaft assembly into the front axle case.

NOTE:

Be careful not to damage oil seal.

412RW017

10. Snap Ring

Install snap ring in the groove of front axle case.

NOTE:

Be sure to install the snap ring properly.

9. Clutch

Gear

Apply differential gear oil to clutch oil.

8. Sleeve

Apply differential gear oil to sleeve.

412RW023

7. Housing

• Clean contact surface with the front axle and actuator

mounting surface.

• Apply liquid gasket to the contact surface on the front

axle case and install in the housing.

6. Bolt

Tighten bolts to specified tightening torque.

Housing Bolt Torque

N

⋅m (kgf⋅m/lb⋅ft)

75 (7.6/55)

SHIFT ON THE FLY SYSTEM 4C2-11

5. Actuator

• Clean the actuator contact surface with the housing.
• Apply liquid gasket to the contact surface on the

actuator side.

• Align shift arm with the groove of sleeve and install the

actuator.

4. Bolt

Tighten bolts to specified torque.

Actuator Bolt Torque

N

⋅m (kgf⋅m/lb⋅in)

9 (0.9/78)

3. Front Axle Drive Shaft (LH side)

2. Bolt

• Install front axle drive shaft and mounting bracket.
• Tighten fitting bolts to specified tightening torque.
Bolt Torque

N

⋅m (kgf⋅m/lb⋅ft)

116 (11.8/85)

1. Filler Plug

• Pour specified amount of differential gear oil.
Front Differential Oil Capacity

liter (US/UK gal)

1.4 (0.37/0.31)

Actuator Housing Oil Capacity

liter (US/UK gal)

0.12 (0.03/0.03)

• Install filler plug through packing and tighten to

specified torque.

Filler Plug Torque

N

⋅m (kgf⋅m/lb⋅ft)

78 (8.0/58)

4C2-12 SHIFT ON THE FLY SYSTEM

Torque Specifications

N

⋅⋅⋅⋅m (kgf⋅⋅⋅⋅m / lb⋅⋅⋅⋅ft)

RTW440LF001501

SHIFT ON THE FLY SYSTEM 4C2-13

SPECIAL SERVICE TOOL

ILLUSTRATION

PART NO.

PART NAME

5-8840-0007-0

（J-8092）

Grip

5-8840-2407-0

（J-41693）

Installer: Oil seal

5-8840-2408-0

（J-41694）

Installer: Bearing needle

5-8840-0027-0

（J-26941）

Remover: Bearing needle

5-8840-0084-0
（J-2619-01）

Hammer: Sliding

5-8840-2197-0

（J-37452）

Remover: Bearing inner shaft