Isuzu KB P190. Manual — part 1207

7C-50 CLUTCH

5. OIL LEAKAGE

Checkpoint

Problem

Countermeasure

Replace the body sub

assembly

Weak or damaged piston cup

NG

Tighten the oil pipe

Tighten the oil pipe connection

Tighten the fluid pipe and/or

hose connections

Fluid reservoir

Loosely connected oil pipe

Loosely connected oil pipe

Master cylinder fluid pipe and

hose

Loosely connected fluid pipe

and/or hose

Slave cylinder oil pipe

Replace the piston cup

Slave cylinder

Weak or damaged piston cup

NG

NG

NG

NG

OK

OK

OK

OK

Master cylinder

CLUTCH 7C-51

SPECIAL SERVICE TOOL

ILLUSTRATION

PART NO.

PART NAME

5-8525-3001-0

(J-24547)

Clutch pilot aligner

5-8840-2000-0

(J-5822)

Pilot bearing remover

5-8840-0019-0

(J-23907)

Sliding hammer

5-8840-0125-0

(J-26516-A)

Pilot bearing installer

5-8840-0007-0

(J-8092)

Drive handle

Section 7D Transfer House . . . . . . . . . . . . . . . . . . . . . . . 4879

PAGE

Section 7D1 Transfer Control System. . . . . . . . . . . . . . . . . . .. 4923

SECTION 7

TRANSFER CASE

TABLE OF CONTENTS

TRANSMISSION

TRANSFER CASE 7D-1

SECTION 7D

TRANSFER CASE

TABLE OF CONTENTS

PAGE

Service Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 2

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 3

On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 4

Transfer Case Oil Level . . . . . . . . . . . . . . . . . . . . . . . ... 7D – 4

Transfer Case Oil Change . . . . . . . . . . . . . . . . . . . . . . ... 7D – 5

Transfer Case Front Oil Seal . . . . . . . . . . . . . . . . . . . . . .. 7D – 6

Transfer Case Rear Oil Seal . . . . . . . . . . . . . . . . . . . . . . 7D – 9

Transfer Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7D – 11

Transfer Case Assembly and Associated Parts . . . . . . . . . . . . . . 7D – 11

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 12

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 12

Transfer Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . .. 7D – 16

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 17

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 17

Transfer Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 18

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 18

Inspection and Repair . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 27

Inspection and Repair (Transfer Case Assembly) . . . . . . . . . . . . . 7D – 27

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7D – 31

Main Data and Specifications . . . . . . . . . . . . . . . . . . . . . . 7D – 41

Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D – 44