Isuzu KB P190. Manual — part 104
AXLE 4-1
SECTION 4
AXLE
TABLE OF CONTENTS
Section 4A Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . 417
Section 4B Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Section 4C1 Front Wheel Drive . . . . . . . . . . . . . . . . . . . . . . .505
Section 4C2 Shift on the Fly System. . . . . . . . . . . . . . . . . . . . 578
PAGE
ISUZU KB P190 2007
PROPELLER SHAFT 4A-1
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . .. 4A- 8
Rear Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4A- 9
General Description. . . . . . . . . . . . . . . . . . . . . . . . . .. 4A- 9
Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . .. 4A- 12
Universal Joint Disassembly . . . . . . . . . . . . . . . . . . . . . ... 4A- 13
Inspection and Repair . . . . . . . . . . . . . . . . . . . . . . . . . 4A- 15
Universal Joint Reassembly . . . . . . . . . . . . . . . . . . . . . ... 4A- 17
Rear Propeller Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . 4A- 18
Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . 4A- 19
Front Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 4A- 20
Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . .. 4A- 20
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A- 22
Universal Joint Disassembly and Reassembly . . . . . . . . . . . . . . . 4A- 24
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4A- 28
SECTION 4A
PROPELLER SHAFT
TABLE OF CONTENTS
PAGE
Rear Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 4A- 3
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . .. 4A- 6
Front Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . ... 4A- 7
Main Data and Specifications. . . . . . . . . . . . . . . . . . . . . . ... 4A- 3
Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A- 2
4A-2 PROPELLER SHAFT
Service Precaution
WARNING:
THIS VEHICLE HAS A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS).
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING
SERVICE ON OR NEAR THE SRS COMPONENTS
OR THE SRS WIRING, REFER TO THE SRS
SERVICE INFORMATION. FAILURE TO FOLLOW
WARNING COULD RESULT IN POSSIBLE AIR
BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.
CAUTION : Always use the correct fastener in the
proper location. When you replace a fastener,
use ONLY the exact part number for that
application. ISUZU/GM will call out those
fasteners that require a replacement after
removal. ISUZU/GM will also call out the
fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do
not use supplemental coatings (Paints, greases,
or other corrosion inhibitors) on threaded
fasteners or fastener joint interfaces. Generally,
such coatings adversely affect the fastener
torque and the joint clamping force, and may
damage the fastener. When you install fasteners,
use the correct tightening sequence and
specifications. Following these instructions can
help you avoid damage to parts and systems.
PROPELLER SHAFT 4A-3
MAIN DATA AND SPECIFICATIONS
REAR PROPELLER SHAFT
4×2 Model
4×4 Model
Engine Model
4JJ1 (Standard Output), 4JK1 (Standard Output)
4JJ1 (Standard Output)
4JK1
(Standard Output)
Transmission Type
5M/T (MUA)
A/T
5M/T
(MUA)
A/T
5M/T
(MUA)
Wheel Base
Long
←
←
←
←
Front Suspension
High Ride
Suspension
Except
High Ride
Suspension
High Ride
Suspension
Except
High Ride
Suspension
Rear Axle
φ220mm
←
←
←
←
←
←
Type OBS
←
←
←
←
←
←
Outside
Diameter
mm
68.9 68.9 63.5 63.5 68.9 75 68.9
(in)
(2.71) (2.71) (2.50) (2.50) (2.71) (2.95) (2.71)
Inside
Diameter
mm
64.9 64.9 60.3 60.3 64.9 71.8 64.9
(in)
(2.56) (2.56) (2.37) (2.37) (2.56) (2.83) (2.56)
Length
1st(L1)
mm
798.5 801.5 720.5 716.5 472.5 1204 472.5
(in)
(31.44) (31.56) (28.37) (28.21) (18.60) (47.40) (18.60)
2nd(L2)
mm
801 796 801 796 801
801
(in)
(31.54) (31.34) (31.54) (31.34) (31.54)
(31.54)
Spline
Major mm
29.89 29.89 29.89 29.89 29.89 29.89 29.89
Diameter
(in)
(1.18) (1.18) (1.18) (1.18) (1.18) (1.18) (1.18)
Fix Bolt Size
M10
M10
M10
M10
M10
M10
M10
* OBS - Outboard Slip (Spline Engagement to T/M)
4×2 Model
4×4 Model
Engine Model
4JJ1 (High Output)
Transmission Type
5M/T (MUX)
A/T
5M/T (MUX)
A/T
Wheel
Base
Long Long
Ext.
Long
Long Long Long
Ext.
Long
Long
Front Suspension
High Ride
Suspension
Except High
Ride
Suspension
Except High
Ride
Suspension
High Ride
Suspension
High Ride
Suspension
High Ride
25up
Suspension
High Ride
Suspension
High Ride
Suspension
Rear Axle
φ220mm
←
←
←
←
←
←
←
Type OBS
←
←
←
←
←
←
←
Outside
Diameter
mm
68.9 68.9 68.9 75 68.9 68.9 68.9 75
(in)
(2.71) (2.71) (2.71) (2.95) (2.71) (2.71) (2.71) (2.95)
Inside
Diameter
mm
64.9 64.9 64.9 71.8 64.9 64.9 64.9 71.8
(in)
(2.56) (2.56) (2.56) (2.83) (2.56) (2.56) (2.56) (2.83)
Length 1st(L1)
mm
777.5 777.5 925.5 706.5 434.5 438.5 584.5 1204
(in)
(30.61) (30.61)
(36.44)
(27.81)
(17.11)
(17.26) (23.01)
(47.40)
2nd(L2)
mm
801 796 796 801 801 801 801
(in)
(31.54) (31.34)
(31.34)
(31.54)
(31.54)
(31.54) (31.54)
Spline
Major
mm
29.89 29.89 29.89 30.48 29.89 29.89 29.89 29.89
Diameter
(in)
(1.18) (1.18) (1.18) (1.20) (1.18) (1.18) (1.18) (1.18)
Fix
Bolt
Size
M10 M10 M10 M10 M10 M10 M10 M10
* OBS - Outboard Slip (Spline Engagement to T/M)
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