Isuzu N-Series. Manual — part 73

00-2 SERVICE INFORMATION

FIXING TORQUE

Front Bumper Fixing Bolts

Instrument Panel

N2A0001E

N2A0002E

SERVICE INFORMATION 00-3

Front Door Fixing Bolts

Window Regulator Fixing Bolts

24 (2.4 / 17.7)

N.m (kg.m / lb.ft)

N2A0229E

N2A0004E

00-4 SERVICE INFORMATION

Seat Belts Fixing Bolts

Front Mounting Fixing Bolts

N2A0005E

N2A0006E

CAB AND FRAME 2-1

FRAME AND CAB

SECTION 2

CAB AND FRAME

Caution:
At assembly and installation, install parts properly with the specified tightening torque values.

Contents

GENERAL DESCRIPTION . . . . . . . . . . 2-2
BUMPER. . . . . . . . . . . . . . . . . 2-2

Front Bumper (Except NPS Rigid Axle Model). 2-2
Front Bumper (NPS Rigid Axle Model). . . . 2-3

GLASS . . . . . . . . . . . . . . . . . 2-5

Front Window Glass . . . . . . . . . . . 2-5
Backlight Glass (Single Cab Model) . . . . .. 2-10
Backlight Glass (Crew Cab Model). . . . . 2-12

FRONT GRILLE . . . . . . . . . . . . . 2-14
STEP. . . . . . . . . . . . . . . . . . 2-15

Front Step (Except NPS Front Rigid Suspension
Model). . . . . . . . . . . . . . . . 2-15
Rear Step (Crew Cab Model) . . . . . . . 2-19

INSTRUMENT PANEL. . . . . . . . . . .. 2-21

Instrument Panel Assembly. . . . . . . ... 2-21
Instrument Reinforcement Assembly. . . . . 2-25

DOOR . . . . . . . . . . . . . . . . ... 2-27

Front Door Assembly. . . . . . . . . . . 2-27
Rear Door Assembly . . . . . . . . . . . 2-30
Front Door Trim Pad. . . . . . . . . . .. 2-32
Rear Door Trim Pad . . . . . . . . . . .. 2-35
Door Window Glass, Regulator and Glass Run . 2-37
Rear Window Glass and Regulator . . . . ... 2-40
Door Lock Assembly. . . . . . . . . . .. 2-43
Door Outside Handle and Door Lock Cylinder . .. 2-45
Rear Door Lock Mechanism . . . . . . . .. 2-47
Rear Door Outside Door Release Handle . . . 2-48
Keyless Entry Control Unit. . . . . . . . . 2-49

SEAT. . . . . . . . . . . . . . . . . . 2-50

Driver Side (Except LHD Wide Cab Model). ... 2-50
Driver Side (LHD Wide Cab Model). . . . ... 2-52
Center and Passenger Side . . . . . . . .. 2-54
Rear Seat (NKR) . . . . . . . . . . . ... 2-56

INTERIOR TRIM . . . . . . . . . . . . ... 2-59

Front Pillar Trim Cover . . . . . . . . . .. 2-59
Header Shelf. . . . . . . . . . . . . .. 2-60
Head Lining (Single Cab Model). . . . . . 2-61
Head Lining (B Pack Model). . . . . . . .. 2-62
Head Lining (Crew Cab Model) . . . . . . . 2-63
Roof Ventilator. . . . . . . . . . . . ... 2-64

SEAT BELT. . . . . . . . . . . . . . ... 2-65

Tongue Side Seat Belt (Single Cab Model). ... 2-65
Tongue Side Seat Belt (Crew Cab Model) . . 2-67
Front Center and Driver’s Side Seat Belt Buckle . .. 2-68
Front Center Seat Belt and Assistant’s side Seat Belt
Buckle. . . . . . . . . . . . . . . . 2-70
Rear Seat Belt (Crew Cab Model) . . . . . . 2-72

Rear Seat Belt Buckle and Rear Center Seat Belt/
Buckle (Narrow Cab Model). . . . . . . ... 2-74
Rear Seat Belt Buckle and Rear Center Seat Belt/
Buckle (Wide Cab Model) . . . . . . . . .. 2-76

CAB MOUNTING. . . . . . . . . . . . ... 2-78

Front Mounting. . . . . . . . . . . . ... 2-78
Rear Mounting (Model with Rubber Bushing except
Wide Cab Model) . . . . . . . . . . . ... 2-81
Rear Mounting (Wide Cab Model) . . . . . . 2-82
Rear Mounting (Model without Rubber Bushing)... 2-83
Cab Stay . . . . . . . . . . . . . . . 2-84
Cab Lock Assembly . . . . . . . . . . ... 2-86
Removal and Installation of Cab Assembly . ... 2-89

BODY PANEL SEALING (SINGLE CAB MODEL) . 2-91
BODY PANEL SEALING (CREW CAB MODEL) . 2-101
MELTING SHEET STICKING POSITIONS . . . 2-112
SILENCER MAT SETTING POSITIONS. . . . 2-113
BODY PANEL SECTIONAL SHAPES (SINGLE CAB
MODEL). . . . . . . . . . . . . . . ... 2-114
BODY PANEL SECTIONAL SHAPES (CREW CAB
MODEL). . . . . . . . . . . . . . . ... 2-120
BODY PANEL ASSEMBLY . . . . . . . . . 2-124

Specifications. . . . . . . . . . . . ... 2-124