Isuzu N-Series. Manual — part 405
6D2-6 STARTING SYSTEM
• Disconnect the front frame harness connector
somewhere near the control box of the trans-
mission, remove each clip that fastens the har-
ness.
2. Starter Assembly
• Remove the starter assembly from flywheel
housing.
3. Starter Wiring Connector
Installation
1. Starter Wiring Connector
2. Starter Assembly
• Install the starter to the flywheel housing.
Tighten:
Starter bolt to 126 N
⋅m (12.9 kg⋅m / 93 lb⋅ft)
3. Starter Earth Cable
• Connect the earth cable to the starter motor.
• Connect the battery ground cable.
Legend
1. Terminal B
2. Terminal S
N6A0990E
N6A0991E
N6A0990E
STARTING SYSTEM 6D2-7
UNIT REPAIR
Component
S25-168
Legend
1. Lead wire nut
12. Bearing retainer
2. Through bolt
13. Clutch assembly
3. Rear cover
14. Bearing holder
4. Brush holder
15. Ball bearing
5. Armature
16. Pinion stopper clip
6. Yoke
17. Pinion stopper
7. Bolt
18. Return spring
8. Torsion spring
19. Pinion shaft
9. Magnetic switch assembly
20. Pinion clutch
10. Dust cover
21. Gear case
11. Shift lever
N6A0993E
6D2-8 STARTING SYSTEM
S25-305A
Legend
1. Lead wire nut
14. Bearing holder
2. Through bolt
15. Ball bearing
3. Rear cover
16. Pinion stopper clip
4. Brush holder
17. Pinion stopper
5. Armature
18. Return spring
6. Yoke
19. Pinion shaft
7. Bolt
20. Pinion clutch
8. Torsion spring
21. Gear case
9. Magnetic switch assembly
22. Clip
10. Dust cover
23. Pinion stopper
11. Shift lever
24. Pinion
12. Bearing retainer
25. Cushion spring
13. Clutch assembly
26. Washer
N6A1003E
STARTING SYSTEM 6D2-9
Disassembly
1. Lead Wire Nut
Disconnect the lead wire at the magnetic switch.
2. Through Bolt
3. Rear Cover
Remove the through bolts, then remove the rear
cover.
4. Brush Holder
5. Armature
6. Yoke
Remove the brush holder and pull the armature as-
sembly from the yoke.
Remove the four brushes from the brush holders.
Remove the yoke along with the armature and the
brush holder from the drive housing.
N6A0994E
N6A0995E
Legend
1. Brush
2. Brush spring
N6A0996E
N6A0997E
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