Isuzu N-Series. Manual — part 272
5A4-62 ABS/ASR
List of Trouble Symptom
Troubles not appeared as warning lamp indication can
be classified into the following five categories.
1. The ABS operates frequently but brake force is in-
sufficient, or the ASR operates frequently.
2. The ABS operates but pulling to one side.
3. Wheels are locked during brake operation.
4. Feeling of brake pedal is faulty.
5. Brake operating noise comes from the EHCU
though the brake pedal is not depressed.
Self-diagnosis function is unable to detect these symp-
toms.
Check the trouble symptom by reproducing the condi-
tion through interviewing customer with the test run, and
perform the diagnosis according to each trouble symp-
tom.
17
Replace the EHCU.
Is this step completed?
—
—
18
1. Install all the components, and check that
those are installed properly.
2. Clear the DTC.
Is this step completed?
—
Go to “Diagnostic
basic flow”.
Step
Action
Value
YES
NO
No.
Trouble symptom
Diagnostic check flow
Without Tech 2
With Tech 2
1
The ABS operates frequently but brake force is insuffi-
cient, or the ASR operates frequently.
Check flow A-1
Check flow TA-1
2
The ABS operates but pulling to one side.
Check flow A-2
Check flow TA-2
3
Wheels are locked during brake operation.
Check flow A-3
Check flow TA-3
4
Feeling of brake pedal is faulty.
Check flow A-4
—
5
Brake operating noise comes from the hydraulic unit
though the brake pedal is not depressed.
Check flow A-5
Check flow TA-5
ABS/ASR 5A4-63
Symptom: [The ABS Operates Frequently but Brake Force is Insufficient, or the ASR Oper-
ates Frequently.] (Check Flow A-1)
Check flow A-1
Step
Action
Value
YES
NO
1
Check the tire.
Is the tire specification correct? Is abnormal
wear found in the outer surface?
—
Replace with the
specified tire with-
out wear.Go to
2
Is the brake balance between front and rear
wheels correct?
—
Repair the brake
components.Go to
3
Are the axle-related parts correctly assem-
bled?
—
Repair the
parts.Go to Step7
4
Is the speed sensor installation normal?
—
Repair the wheel
speed sensor.Go
5
Is the speed sensor/sensor rotor damaged?
Or iron powder attached?
—
Replace the sen-
sor or sensor
rotor. Go to Step7
6
Are all the wheel speed sensor outputs nor-
mal?
—
Replace the con-
trol unit.Go to
Replace the
wheel speed sen-
sor, or repair the
circuit. Go to
7
Install all the components, and check that
those are installed properly.
Is this step completed?
—
Repeat “Diagnos-
tic basic flow”.
5A4-64 ABS/ASR
Symptom: [The ABS Operates Frequently but Brake Force is Insufficient, or the ASR Oper-
ates Frequently.] (Check Flow TA-1)
Check flow TA-1
CAUTION:
On the vehicle that the rear tires have smaller diameter,
the rear wheel speed may be indicated a little higher
than the front wheel speed. Check the speed after driv-
ing a while at a constant speed.
Step
Action
Value
YES
NO
1
1. Connect the Tech 2.
2. Check each sensor output from the
“Wheel sensor”.
Is the lowest value of each wheel sensor read-
ing 4 km/h (2 mph) or less? And is the value
stable?
—
Replace the
wheel speed sen-
sor.Go to Step3
2
Go back to the check flow A-1.
Is the check flow A-1 completed?
—
3
Assemble all the components, and check that
those are installed properly.
Is this step completed?
—
Repeat “Diagnos-
tic basic flow”.
ABS/ASR 5A4-65
Symptom: [The ABS Operates but Pulling to One Side.] (Check Flow A-2)
Check flow A-2
Step
Action
Value
YES
NO
1
Is the speed sensor installation normal?
—
Repair.Go to
2
Is the wheel speed sensor/sensor rotor dam-
aged? Or iron powder attached?
—
Repair or replace
it.Go to Step5
3
Are the wheel speed sensor outputs normal?
(Refer to the check flow C-1 or TC-1)
—
Replace the sen-
sor or repair the
circuit. Go to
4
Is the brake pipe connection correct?
—
Replace the con-
trol unit.Go to
Correct the con-
nection.Go to
5
Assemble all the components, and check that
those are installed properly.
Is this step completed?
—
Repeat “Diagnos-
tic basic flow”.
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