Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 85
DIFFERENTIAL (FRONT)
4A1–24
415R200003
4A1–25
DIFFERENTIAL (FRONT)
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
J–8614–01
Holder; Pinion flange
J–24250
Installer; Oil seal
J–37264
Differential holding
fixture
(Use with J–3289–20
base)
J–3289–20
Holding fixture base
J–42379
Remover; Side/Pinion
bearing
J–8107–2
Adapter; Side bearing
plug
ILLUSTRATION
TOOL NO.
TOOL NAME
J–7817
Installer; Outer bearing
outer race
J–7818
Installer; Inner bearing
outer race
J–8092
Driver handle
J–21777–42
Pilot
J–21777–43
Nut and stud
J–42479–1
Gauge plate
DIFFERENTIAL (FRONT)
4A1–26
ILLUSTRATION
TOOL NO.
TOOL NAME
J–8001
Dial indicator
J–23597–8
Disc
J–23597–1
Arbor
J–6133–01
Installer; Pinion bearing
J–24244
Installer; Side bearing
J–39602
Remover; Outer bearing
ILLUSTRATION
TOOL NO.
TOOL NAME
J–42479–2
Pilot
J–39209
Punch; End nut lock
DIFFERENTIAL (REAR)
4A2–1
AXIOM
DRIVELINE/AXLE
Differential (Rear)
CONTENTS
Service Precaution
4A2–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
4A2–2
. . . . . . . . . . . . . . . . . . . . .
Diagnosis
4A2–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing
4A2–5
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing and Associated Parts
4A2–5
. . . . . .
Removal
4A2–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4A2–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Shaft, Oil Seal and Bearing
4A2–7
. . . . . . . . . .
Axle Shaft and Associated Parts
4A2–7
. . . . . . . . .
Removal
4A2–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection
4A2–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4A2–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal
4A2–10
. . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal and Associated Parts
4A2–10
. . . . .
Removal
4A2–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4A2–11
. . . . . . . . . . . . . . . . . .
Installation
4A2–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Assembly
4A2–13
. . . . . . . . . . . . . . . . . . . .
Disassembled View
4A2–13
. . . . . . . . . . . . . . . . . . . .
Inspecting the Axle Before Disassembly
4A2–14
. .
Disassembly
4A2–14
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4A2–16
. . . . . . . . . . . . . . . . . .
Reassembly
4A2–16
. . . . . . . . . . . . . . . . . . . . . . . . . .
Side Bearing Preload Adjustment
4A2–20
. . . . . . . .
Pinion Installation
4A2–21
. . . . . . . . . . . . . . . . . . . . . .
Determination of Backlash & Preload Shims
4A2–22
Backlash Adjustment
4A2–23
. . . . . . . . . . . . . . . . . . .
Gear Tooth Pattern Check
4A2–23
. . . . . . . . . . . . . .
Adjustments Affecting Tooth Contact
4A2–24
. . . . .
Differential Case Assembly
4A2–25
. . . . . . . . . . . . . . .
Disassembled View
4A2–25
. . . . . . . . . . . . . . . . . . . .
Disassembly
4A2–26
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4A2–26
. . . . . . . . . . . . . . . . . .
Reassembly
4A2–26
. . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Slip Differential Assembly
4A2–27
. . . . . . . . .
Disassembled View
4A2–27
. . . . . . . . . . . . . . . . . . . .
Disassembly
4A2–27
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
4A2–29
. . . . . . . . . . . . . . . . . .
Reassembly
4A2–29
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data And Specifications
4A2–31
. . . . . . . . . . . . .
Special Tools
4A2–32
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM(SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE REFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFOMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specification. Following these
instructions can help you avoid damage to parts and
systems.
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