Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 139
4C–56
DRIVE SHAFT SYSTEM
CAUTION: During bellows assembly, be sure to
insert both ends of the bellows into the BJ ASM and
shaft grooves.
412R100007
Legend
(1) Bellows
(2) Shaft
412R100013
Legend
(1) BJ ASM
(2) Bellows
8. Install band. Note the setting direction. After
installation, check Standard Caulk Measure.Use the
special tool pliers J–35910 to caulk the bands to the
specified value.
412R100012
Standard Caulk Measure
D
1.2mm (0.05in) <= (1) and (2) <= 4.0mm (0.16in)
D
(1) – (2) or (2) – (1) <= 0.4mm (0.016in)
9. Install another bellows and fix band.
10. Install band. Note the setting direction. After
installation, check that the bellows is free from
distortion. (DOJ SIDE ONLY)
412RS017
11. Install another bellows and fix band.
12. Install the ball guide with the smaller diameter side
ahead onto the shaft.
4C–57
DRIVE SHAFT SYSTEM
13. Install ball retainer.
14. Using snap ring pliers, install the snap ring (1)
securing the ball retainer to the shaft.
412RS013
15. Align the track on the ball (1) retainer with the window
in the cage, and install the six balls into position.
412RS018
16. Pack 150g of the specified grease in DOJ case, then
install drive shaft joint assembly. After reassembly,
move the DOJ longitudinally several times to get to fit.
17. Install the circlip (1) so that open ends are positioned
away from the ball groove.
412RS019
412RS020
Legend
(1) Outer Case
(2) Circlip
(3) Open Ends
4C–58
DRIVE SHAFT SYSTEM
18. Install bellows. Adjust the air pressure within the
bellows by inserting a screwdriver or equivalent, so
that it equals atmospheric pressure.
412RS021
19. Install band. After installation, check that the bellows
is free from distortion.
4C–59
DRIVE SHAFT SYSTEM
Shift On The Fly System
Shift On The Fly System and Associated Parts
412RY00007
Legend
(1) Filler Plug
(2) Bolt
(3) Oil Seal
(4) Snap Ring(External)
(5) Inner Shaft Bearing
(6) Snap Ring(Internal)
(7) Inner Shaft
(8) Needle Bearing
(9) Clutch Gear
(10) Sleeve
(11) Housing
(12) Front Axle Drive Shaft(LH side) with Bracket
(13) Bolt
(14) Actuator Assembly
(15) Bolt
Disassembly
1. Remove filler plug and gasket, drain oil.
2. Loosen mounting bracket fitting bolts and remove
front axle drive shaft from front axle case.
3. Remove actuator assembly and draw out actuator
ASM.
4. Remove housing.
5. Remove sleeve.
6. Remove clutch gear.
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