Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 1387

6D3–24

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

1. Using a press with a socket wrench attached,

reassemble rotor and rear end cover assembly in
the front cover.

066RS022

2. Install pulley on the rotor.

Secure the pulley directly in the vise between two
copper plates, and tighten nut to the specified
torque.

Torque: 111 N·m (82lb ft)

066RS010

Bench Test

Conduct a bench test of the generator.

066RS023

Preparation

Remove generator from the vehicle (see “Generator
removal”).

1. Secure generator to the bench test equipment and

connect wires.
Terminal “IG” for energization
Terminal “L” for neutral (warning lamp)
Terminal “B” for output

2. Conduct the generator characteristic test.

Characteristics of generator are shown in
illustration.
Repair or replace the generator if its outputs are
abnormal.

066RX001

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

6D3–25

Main Data and Specifications

General Specifications

Battery voltage

V

12

Rated output

A

90

Direction of rotation

(as viewed from pulley side)

Clockwise

Rated rotation speed

rpm

5000

Maximum speed

rpm

18000

6E2–1

RODEO 6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

RODEO

ENGINE

6VD1 3.2L ENGINE

DRIVEABILITY AND EMISSIONS

CONTENTS

Specifications

6E–6

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Tightening Specifications

6E–6

. . . . . . . . . . . . . . .

Diagrams and Schematics

6E–7

. . . . . . . . . . . . . . . .

PCM Wiring Diagram (1 of 7)

6E–7

. . . . . . . . . . . .

PCM Wiring Diagram (2 of 7)

6E–8

. . . . . . . . . . . .

PCM Wiring Diagram (3 of 7)

6E–9

. . . . . . . . . . . .

PCM Wiring Diagram (4 of 7)

6E–10

. . . . . . . . . . . .

PCM Wiring Diagram (5 of 7)

6E–11

. . . . . . . . . . . .

PCM Wiring Diagram (6 of 7)

6E–12

. . . . . . . . . . . .

PCM Wiring Diagram (7 of 7)

6E–13

. . . . . . . . . . . .

PCM Pinouts

6E–14

. . . . . . . . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Blue Connector
– Row “F1

20”

6E–14

. . . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Blue Connector
– Row “F20

40”

6E–15

. . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Blue Connector
– Row “F41

60”

6E–16

. . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Blue Connector
– Row “F61

80”

6E–17

. . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Red Connector
– Row “S1

20”

6E–19

. . . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Red Connector
– Row “S21

40”

6E–21

. . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Red Connector
– Row “S41

60”

6E–23

. . . . . . . . . . . . . . . . . . . . .

PCM Pinout Table, 80-Way Red Connector
– Row “S61

80”

6E–25

. . . . . . . . . . . . . . . . . . . . .

Component Locators

6E–27

. . . . . . . . . . . . . . . . . . .

Undercarriage Component Locator

6E–29

. . . . . .

Fuse and Relay Panel (Underhood
Electrical Center)

6E–30

. . . . . . . . . . . . . . . . . . . . .

Sensors and Miscellaneous Component
Locators

6E–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis

6E–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strategy-Based Diagnostics

6E–33

. . . . . . . . . . . . .

DTC Stored

6E–33

. . . . . . . . . . . . . . . . . . . . . . . . . . .

No DTC

6E–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

No Matching Symptom

6E–33

. . . . . . . . . . . . . . . . .

Intermittents

6E–33

. . . . . . . . . . . . . . . . . . . . . . . . . .

No Trouble Found

6E–33

. . . . . . . . . . . . . . . . . . . . .

Verifying Vehicle Repair

6E–33

. . . . . . . . . . . . . . . .

General Service Information

6E–33

. . . . . . . . . . . . . .

OBD II Serviceablity Issues

6E–33

. . . . . . . . . . . . .

Emissions Control Information Label

6E–34

. . . . .

Visual / Physical Engine Compartment
Inspection

6E–34

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Basic Knowledge of Tools Required

6E–35

. . . . . .

Serial Data Communications

6E–35

. . . . . . . . . . . . . .

Class 2 Serial Data Communications

6E–35

. . . . .

On-Board Diagnostic (OBD II)

6E–35

. . . . . . . . . . . . .

On-Board Diagnostic Tests

6E–35

. . . . . . . . . . . . .

Comprehensive Component Monitor
Diagnostic Operation

6E–35

. . . . . . . . . . . . . . . . . .

System Status and Drive Cycle for
Satisfying Federal Inspection/Maintenance
(I/M 240) Regulations

6E–36

. . . . . . . . . . . . . . . . . .

Common OBD II Terms

6E–36

. . . . . . . . . . . . . . . . .

The Diagnostic Executive

6E–36

. . . . . . . . . . . . . . .

DTC Types

6E–37

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Decimal/Binary/Hexadecimal Conversions

6E–39

Verifying Vehicle Repair

6E–39

. . . . . . . . . . . . . . . .

Reading Diagnostic Trouble Codes Using
The Tech 2 Scan Tool

6E–39

. . . . . . . . . . . . . . . . .

Tech 2

6E–40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tech 2 Features

6E–41

. . . . . . . . . . . . . . . . . . . . . . .

Getting Started

6E–41

. . . . . . . . . . . . . . . . . . . . . . . .

Operating Procedure (For Example)

6E–42

. . . . .

DTC Modes

6E–43

. . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC Information Mode

6E–43

. . . . . . . . . . . . . . . . .

Miscellaneous Test

6E–44

. . . . . . . . . . . . . . . . . . . .

Lamps Test

6E–44

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Relays Test

6E–46

. . . . . . . . . . . . . . . . . . . . . . . . . . .

EVAP Test

6E–47

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel System Test

6E–48

. . . . . . . . . . . . . . . . . . . . . .

Instruments Test

6E–50

. . . . . . . . . . . . . . . . . . . . . . .

EGR Control Test

6E–52

. . . . . . . . . . . . . . . . . . . . . .

Variable Intake Manifold Solenoid Test

6E–52

. . .

Injector Balance Test

6E–54

. . . . . . . . . . . . . . . . . . .

Plotting Snapshot Graph

6E–54

. . . . . . . . . . . . . . . . .

Plotting Graph Flow Chart (Plotting graph
after obtaining vehicle information)

6E–55

. . . . . .

Flow Chart for Snapshot Replay (Plotting
Graph)

6E–56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Primary System-Based Diagnostic

6E–57

. . . . . . . . .

Primary System-Based Diagnostic

6E–57

. . . . . . .

Fuel Control Heated Oxygen Sensor

6E–57

. . . . .

HO2S Heater

6E–57

. . . . . . . . . . . . . . . . . . . . . . . . .

Catalyst Monitor Heated Oxygen Sensors
and Diagnostic Operation

6E–57

. . . . . . . . . . . . . .

Misfire Monitor Diagnostic Operation

6E–58

. . . . . . .

Misfire Monitor Diagnostic Operation

6E–58

. . . . .

Misfire Counters

6E–58

. . . . . . . . . . . . . . . . . . . . . . .

SECTION

6E2–2

RODEO 6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

Fuel Trim System Monitor Diagnostic
Operation

6E–59

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Trim System Monitor Diagnostic
Operation

6E–59

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Trim Cell Diagnostic Weights

6E–59

. . . . . . .

On-Board Diagnostic (OBD II) System Check

6E–60

Circuit Description

6E–60

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–60

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–60

. . . . . . . . . . . . . . . . . . . . . . .

A/C Clutch Control Circuit Diagnosis

6E–63

. . . . . . .

Circuit Description

6E–63

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–63

. . . . . . . . . . . . . . . . . . . . . . . .

A/C Clutch Diagnosis

6E–64

. . . . . . . . . . . . . . . . . .

Electronic Ignition System Diagnosis

6E–68

. . . . . . .

EVAP Canister Purge Solenoid and EVAP
Vent Solenoid Valve

6E–68

. . . . . . . . . . . . . . . . . . . . .

Visual Check of The Evaporative Emission
Canister

6E–68

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Metering System Check

6E–68

. . . . . . . . . . . . .

Fuel System Pressure Test

6E–68

. . . . . . . . . . . . . . .

Fuel Injector Coil Test Procedure and Fuel
Injector Balance Test Procedure

6E–68

. . . . . . . . . .

Test Description

6E–68

. . . . . . . . . . . . . . . . . . . . . . .

Injector Coil Test Procedure (Steps 1-6)
and Injector Balance Test Procedure
(Steps 7-11)

6E–69

. . . . . . . . . . . . . . . . . . . . . . . . . .

Powertrain Control Module (PCM) Diagnosis

6E–73

Multiple PCM Information Sensor DTCs Set

6E–73

Circuit Description

6E–73

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–73

. . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Gas Recirculation (EGR) Diagnosis

6E–76

Engine Tech 2 Data Definitions and Ranges

6E–76

Typical Scan Data Values

6E–78

. . . . . . . . . . . . . . . .

Test Conditions

6E–78

. . . . . . . . . . . . . . . . . . . . . . . .

No Malfunction Indicator Lamp (MIL)

6E–84

. . . . . . .

Circuit Description

6E–84

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–84

. . . . . . . . . . . . . . . . . . . . . . . .

Malfunction Indicator Lamp (MIL) “ON”
Steady

6E–87

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit description

6E–87

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–87

. . . . . . . . . . . . . . . . . . . . . . . .

No Reduced Power Lamp (RPL)

6E–89

. . . . . . . . . .

Circuit Description

6E–89

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–89

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–89

. . . . . . . . . . . . . . . . . . . . . . .

Reduced Power Lamp (RPL) “ON” Steady

6E–93

. .

Circuit Description

6E–93

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–93

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–93

. . . . . . . . . . . . . . . . . . . . . . .

Starter Control System Check

6E–96

. . . . . . . . . . . . .

Circuit Description

6E–96

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–96

. . . . . . . . . . . . . . . . . . . . . . . .

Engine Cranks But Will Not Run

6E–100

. . . . . . . . . . .

Circuit Description

6E–102

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–102

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–102

. . . . . . . . . . . . . . . . . . . . . . .

Fuel System Electrical Test

6E–107

. . . . . . . . . . . . . . .

Circuit Description

6E–108

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–108

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–108

. . . . . . . . . . . . . . . . . . . . . . .

Fuel Pressure Relief Procedure

6E–108

. . . . . . . . .

Electric Throttle Control (ETC) System
Check

6E–111

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Description

6E–112

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–112

. . . . . . . . . . . . . . . . . . . . . . . .

Test Description

6E–112

. . . . . . . . . . . . . . . . . . . . . . .

Fuel System Diagnosis

6E–115

. . . . . . . . . . . . . . . . . . .

Circuit Description

6E–116

. . . . . . . . . . . . . . . . . . . . .

Test Description

6E–116

. . . . . . . . . . . . . . . . . . . . . . .

Fuel Pressure Relief Procedure

6E–117

. . . . . . . . .

Exhaust Gas Recirculation (EGR) System
Check

6E–120

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Description

6E–120

. . . . . . . . . . . . . . . . . . . . .

Manifold Absolute Pressure (MAP) Output
Check

6E–122

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Description

6E–122

. . . . . . . . . . . . . . . . . . . . .

Evaporative (EVAP) Emissions Canister
Purge Valve Check

6E–124

. . . . . . . . . . . . . . . . . . . . .

Circuit Description

6E–124

. . . . . . . . . . . . . . . . . . . . .

Diagnostic Aids

6E–124

. . . . . . . . . . . . . . . . . . . . . . . .

PCM Diagnostic Trouble Codes

6E–127

. . . . . . . . . . .

DTC P0101 MAF System Performance

6E–131

. . . .

DTC P0102 MAF Sensor Circuit Low
Frequency

6E–134

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0103 MAF Sensor Circuit High
Frequency

6E–137

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0106 MAP System Performance

6E–140

. . . .

DTC P0107 MAP Sensor Circuit Low
Voltage

6E–143

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0108 MAP Sensor Circuit High
Voltage

6E–146

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0112 IAT Sensor Circuit Low
Voltage

6E–149

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0113 IAT Sensor Circuit High
Voltage

6E–152

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0117 ECT Sensor Circuit Low
Voltage

6E–155

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0118 ECT Sensor Circuit High
Voltage

6E–158

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTC P0125 ECT Excessive Time to Closed
Loop Fuel Control

6E–161

. . . . . . . . . . . . . . . . . . . . . . .

DTC P0128 Thermostat Insufficient
Temperature for Stable Operation

6E–164

. . . . . . . . .

DTC P0131 HO2S Circuit Low Voltage
Bank 1 Sensor 1

6E–166

. . . . . . . . . . . . . . . . . . . . . . . .

DTC P0132 HO2S Circuit High Voltage
Bank 1 Sensor 1

6E–169

. . . . . . . . . . . . . . . . . . . . . . . .

DTC P0133 HO2S Slow Response
Bank 1 Sensor 1

6E–172

. . . . . . . . . . . . . . . . . . . . . . . .

DTC P0134 HO2S Circuit Insufficient
Activity Bank 1 Sensor 1

6E–176

. . . . . . . . . . . . . . . . .

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