Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 962
7C–18
CLUTCH
Torque Specifications
D
Master cylinder to dash panel
Torque: 16 N·m (12 lb ft)
D
Clutch pedal to dash panel
Torque: 21 N·m (15 lb ft)
D
Master cylinder push rod to yoke
Torque: 17 N·m (12 lb ft)
D
Clutch pipe to master cylinder
Torque: 12 N·m (9 lb ft)
D
Clutch pipe to flexible hose
Torque: 16 N·m (12 lb ft)
D
Slave cylinder to case
Torque: 43 N·m (32 lb ft)
D
Slave cylinder bleeder screw
Torque: 8 N·m(69 lb in)
D
Flexible hose to slave cylinder
Torque: 20 N·m (14 lb ft)
Bleeding
1. Check the level of clutch fluid in the reservoir and
replenish if necessary
2. Bleeding the slave cylinder.
1. Remove the rubber cap from the bleeder screw
and wipe clean the bleeder screw. Connect a vinyl
tube to the bleeder screw and insert the other end
of the vinyl tube into a transparent container.
2. Pump the clutch pedal repeatedly and hold it
depressed.
203RS005
3. Loosen the bleeder screw to release clutch fluid
with air bubbles into the container, then tighten
the bleeder screw immediately.
4. Release the clutch pedal carefully. Repeat the
above operation until air bubbles disappear from
the clutch fluid being pumped out into the
container. During the bleeding operation, keep
the clutch fluid reservoir filled to the specified
level. Reinstall the rubber cap.
206RW003
Legend
(1) Slave Cylinder
(2) Bleeder Screw
(3) Vinyl Tube
CLUTCH
7C–19
Master Cylinder
208RW017
Inspection and Repair
Inspect the removed parts. If there are abnormalities
such as wear, oil leak or other damage, replace the
master cylinder assembly.
NOTE: The master cylinder assembly cannot be
disassembled because of point–staked rod stopper.
7C–20
CLUTCH
Slave Cylinder
Disassembled View
206RW004
Legend
(1) Cylinder Body
(2) Spring
(3) Piston and Piston Cup
(4) Boot
(5) Push Rod
Disassembly
1. Remove boot.
2. Remove push rod.
3. Remove piston and piston cup.
4. Remove spring.
5. Remove cylinder body.
Inspection and Repair
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.
Cylinder Body
206RS003
1. Clean the cylinder body.
2. Check the fluid return port for restrictions and clean it
if necessary.
CLUTCH
7C–21
Piston and Piston Cup
1. Visually inspect the disassembled piston and piston
cup for excessive wear and damage.
2. Replace the inner parts with new parts shown in the
illustration.
206RS004
3. Measure the clearance between slave cylinder wall
and piston.
4. If the measured value exceeds the specified limit, the
slave cylinder assembly must be replaced.
Standard: 0.07 mm (0.0028 in)
Limit: 0.15 mm (0.0059 in)
206RS005
Reassembly
To reassemble, follow the disassembly steps in the
reverse order, noting the following points:
1. Before installing the parts, apply a thin coat of rubber
grease.
2. Install cup in groove in piston with the lip turned to the
front of cylinder. Use care so as not to scratch the
cylinder.
206RS006
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