Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual — part 197
5C–105
POWER–ASSISTED BRAKE SYSTEM
Minimum wear dimension: 16.6 mm (0.654 in)
Refinish dimension: 16.97 mm (0.668 in)
420RW002
Rear Drum (In Disc) Inside Diameter
Check
Check the rear drum inside diameter by measuring at
more than two portions as shown in the illustration.
If the inside diameter is greater than the limit, replace the
rear rotor.
Standard: 210.0 mm (8.27 in)
Limit: 211.4 mm (8.32 in)
420RS035
5C–106POWER–ASSISTED BRAKE SYSTEM
Rear Disc Brake Caliper Assembly (4
×
4 Model)
Rear Disc Brake Caliper Assembly and Associated Parts
306RW007
Legend
(1) Brake Flexible Hose
(2) Clip
(3) Lock Bolt
(4) Support Bracket
(5) Guide Bolt
(6) Pad Assembly with Shim
(7) Caliper Assembly
Removal
1. Raise the vehicle and support with suitable safety
stands.
2. Remove wheel and tire assembly, referring to
Wheels
and Tires System in Section 3E.
3. Remove the bolt and gaskets, then disconnect the
flexible hose from the caliper and after disconnecting
the flexible hose (1), cap or tape the openings to
prevent entry of foreign material.
306RW008
4. Since the brake fluid flows out from the connecting
coupler, place a drain pan under the vehicle.
5. Remove lock bolt (3).
6. Remove guide bolt (2).
306RW009
7. Remove caliper assembly.
8. Remove support bracket with pad assembly and take
care not to damage the flexible brake hose when
removing the support bracket.
9. Remove pad assembly with shim and mark the lining
locations if they are to be reinstalled.
5C–107
POWER–ASSISTED BRAKE SYSTEM
10. Remove clip.
Installation
1. Install clip (4).
306RW010
2. Apply special grease (approximately 0.2 g) to both
contacting surfaces of the inner shims (5). Wipe off
extruded grease after installing. Install pad assembly
with shim.
306RW011
Legend
(5) Inner Shim
(6) Wear indicator
3. Install support bracket and tighten the bolt (7) to the
specified torque.
Torque: 103 N·m (76 lb ft)
306RW012
4. Install caliper assembly.
5. Install lock bolt and guide bolt (8) and tighten the bolt
to the specified torque.
Torque: 44 N·m (32 lb ft)
306R200004
6. Install brake flexible hose, always use new gaskets
and be sure to put the hooked edge of the flexible
hose end into the anti–rotation cavity then tighten the
eye–bolt (9) to the specified torque.
Torque: 35 N·m (26 lb ft)
5C–108POWER–ASSISTED BRAKE SYSTEM
302RW017
7. Install the wheel and tire assembly, referring to
Wheels and Tires System in Section 3E.
8. Bleed brakes. Refer to
Hydraulic Brakes in this
section.
Rear Disc Brake Caliper (4
×
4 Model)
Rear Disc Brake Caliper Disassembled View
306RW014
Legend
(1) Guide Bolt
(2) Lock Bolt
(3) Bleeder with Cap
(4) Caliper Body
(5) Piston Seal
(6) Piston
(7) Dust Boot: Piston
(8) Dust Boot Ring
(9) Dust Boot: Guide Bolt and Lock Bolt
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