Isuzu Trooper (1998-2002 year). Manual — part 1062
SUN ROOF/CONVERTIBLE TOP
8I–5
Legend
(1) Sunshade
(2) Sunshade Stopper
(3) Decoration Cover
(4) Sun Roof Deflector
Removal
1. Remove the decoration cover.
2. Open the sun roof half position, remove the sunshade
stopper screw and pull out the sunshade(6) until its
front side protrudes a little from the sun roof glass(2)
to remove the sunshade stopper.
3. Remove the sun roof deflector.
D
Refer to the Sun Roof Deflector in this section.
4. Open the sun roof completely.
5. Remove the sunshade guide rail stopper(5), and pull
out the sunshade up to the rail edge.
6. Remove the guide pin(4) in the sunshade through the
notch(7) of guide rail(1) and then draw the sunshade
out of the roof by pushing inward the retaining clips(3)
on both sides.
665RS008
Installation
To install, follow the removal steps in the reverse order.
8I–6
SUN ROOF/CONVERTIBLE TOP
Sun Roof Frame Complete Assembly
Sun Roof Frame Complete Assembly and Associated Parts
665RS009
Legend
(1) Sun Roof Drain Hose
(2) Sun Roof Frame Complete Assembly
(3) Headlining
(4) Sun Roof Drain Hose
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.
D
Refer to the Headlining in Body Structure section.
3. Disconnect the sun roof drain hose at the sun roof
frame side as shown in the figure.
665RS010
4. Disconnect the sun roof harness connection.
SUN ROOF/CONVERTIBLE TOP
8I–7
5. Remove two sun roof frame complete assembly fixing
nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.
NOTE: Be sure to remove the frame complete while
supporting it.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Tighten the sun roof frame complete assembly fixing
bolts and nuts to the specified torque.
Torque: 10 N·m(1.0 kg·m/87 lb in)
2. After installing the frame complete, loosen the sun
roof glass fixing nuts and adjust the sun roof glass
setting position.
D
Refer to the Sun Roof Glass in this section.
Disassembled View
665RW035
Legend
(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor
(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector
Disassembly
1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then
remove the sun roof deflector.
3. Remove the sunshade.
D
Refer to the Sunshade in this section.
4. Close the sun roof, remove the decoration cover and
the fixing screws and then remove the sun roof glass.
5. If the shims are used between the sun roof set plate
and the glass, note the number of the shims.
6. Disconnect the sun roof motor connector, remove the
sun roof fixing nuts and screws, and then remove the
sun roof motor.
8I–8
SUN ROOF/CONVERTIBLE TOP
7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and
guide rail fixing nuts(5).
9. Prying the guide rail a little with a screwdriver, draw
the outer tube out of the grommet(3).
D
At this time, the inner cable(4) remains on the frame
assembly.
10. Remove the sun roof frame assembly.
665RS012
Reassembly
To reassembly, follow the disassembly steps in the
reverse order, noting the following points.
1. When installing the motor or drive unit, set the sun
roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).
2. When installing the sun roof glass(1) to the sun roof
set plate, insert the original shims in the same position
before removing the sun roof glass.
665RS013
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