Isuzu Trooper (1998-2002 year). Manual — part 165
4C–24
DRIVE SHAFT SYSTEM
Disassembly
NOTE: For the left side, follow the same steps as right
side.
1. Raise the hooked end of the band (1) with a
screwdriver or equivalent.
412RS009
2. Remove band.
3. Pry off circlip (1) with a screwdriver or equivalent.
412RS010
4. Remove drive shaft joint assembly.
5. Using snap ring pliers, remove the snap ring.
412RS011
6. Remove spacer.
7. Remove the six balls (1) with a screwdriver or
equivalent.
412RS012
4C–25
DRIVE SHAFT SYSTEM
8. Using snap ring pliers, remove the snap ring (1)
fastening the ball retainer to the center shaft.
412RS013
9. Remove ball retainer, ball guide and bellows.
10. Raise the hooked end of the band (1) with a
screwdriver or equivalent.
412RS014
11. Remove band.
12. Remove bellows.
13. Remove dust seal.
14. Remove BJ shaft assembly.
15. Remove the mounting bracket fixing bolts, and then
remove DOJ case assembly from the axle case.
16. Remove snap ring and bearing.
17. Remove snap ring and oil seal.
18. Remove bracket.
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal conditions are
found through inspection.
Check the following parts:
1. Drive shaft joint assembly
2. DOJ case, ball, ball guide, ball retainer
3. Bellows
4. Bearing
5. Dust seal, oil seal
Bushing Replacement
D
Remove the bushings using a remover
5–8840–2309–0 and hammer.
412RW051
D
By using installer and base 5–8840–2309–0, press fit
the bushings into the bracket.
412RW052
4C–26
DRIVE SHAFT SYSTEM
Reassembly
1. Install DOJ case to bracket.
2. Install oil seal and fix snap ring.
3. Install bearing and fix snap ring.
4. Install bracket to axle case. Tighten the bracket bolt to
the specified torque.
Torque: 116 N·m (11.8 kg·m/85 lb ft)
5. Apply 150g of the specified grease in BJ .
6. Install dust seal .
7. Apply a thin coat of grease to the shaft for smooth
installation then install bellows.
8. Install band. Note the setting direction. After
installation, check that the bellows is free from
distortion.
412RS017
9. Install another bellows and fix band.
10. Install the ball guide with the smaller diameter side
ahead onto the shaft.
11. Install ball retainer.
12. Using snap ring pliers, install the snap ring (1)
securing the ball retainer to the shaft.
412RS013
13. Align the track on the ball (1) retainer with the window
in the cage, and install the six balls into position.
412RS018
14. Install spacer.
15. Install snap ring.
16. Enclose 150g of the specified grease in DOJ case,
then install drive shaft joint assembly. After
reassembly, move the DOJ longitudinally several
times to get to fit.
17. Install the circlip (1) so that open ends are positioned
away from the ball groove.
4C–27
DRIVE SHAFT SYSTEM
412RS019
412RS020
Legend
(1) Outer Case
(2) Circlip
(3) Open Ends
18. Install bellows. Adjust the air pressure within the
bellows by inserting a screwdriver or equivalent, so
that it equals atmospheric pressure.
412RW053
19. Install Band. After installation, check that the bellows
is free from distortion.
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