Isuzu Trooper (1998-2002 year). Manual — part 853
7C–30
CLUTCH
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
5-85253-001-0
(J-24547)
Driven plate aligner
5-8840-2000-0 and
5-8840-0019-0
(J-5822 and J-23907)
Pilot bearing remover
and Sliding hammer
5-8840-0125-0
(J-26516-A)
Crankshaft pilot bearing
installer
5-8840-0007-0
(J-8092)
Driver handle
LIGHTING SYSTEM
8A–1
BODY AND ACCESSORIES
CONTENTS
Lighting System
8A
. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper/Washer System
8B
. . . . . . . . . . . . . . . . . . .
Entertainment
8C
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System
8D
. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge
8E
. . . . . . . . . . . . . . . . . . . . . . .
Body Structure
8F
. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats
8G
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks
8H
. . . . . . . . . . . . . . . . . . . . . .
Sun Roof/Convertible Top
8I
. . . . . . . . . . . . . . . .
Exterior/Interior Trim
8J
. . . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution
8A–2
. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Associated Parts
8A–4
. . . . . . . . .
Removal
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment
8A–4
. . . . . . . . . . . . . . . . . .
Fog Light Bulb
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Assembly
8A–6
. . . . . . . . . . . . . . . . . . . . .
Removal
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Adjustment
8A–6
. . . . . . . . . . . . . . . . . .
Clarence Light Bulb
8A–6
. . . . . . . . . . . . . . . . . . . . . .
Removal
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light Bulb (RHD)
8A–7
. . . . . . . . . . . . . . .
Removal
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Body)
8A–7
. . . . . . . . . . . . . . . . . . . . .
Removal
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Bumper)
8A–8
. . . . . . . . . . . . . . . . . . .
Removal
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Body)
8A–8
. . . . . . . . . . .
Removal
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Bumper)
8A–9
. . . . . . . . .
Removal
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8A–9
. . . . . . . . . . . . . . .
High Mount Stoplight
8A–10
. . . . . . . . . . . . . . . . . . . .
Removal
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb
8A–10
. . . . . . . . . . . . . .
Removal
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Light Bulb
8A–11
. . . . . . . . . . . . . . .
Removal
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb
8A–11
. . . . . . . . . . . . . .
Removal
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb
8A–12
. . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb
8A–12
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb
8A–13
. . . . . . . . . . . . . . . .
Removal
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb
8A–13
. . . . . . . . . . . . . . . . . . . . . .
Removal
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map Light Switch/Bulb
8A–14
. . . . . . . . . . . . . . . . . . .
Removal
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter Illumination Bulb
8A–14
. . . . . . . . .
Removal
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray Illumination Bulb
8A–15
. . . . . . . . . . . . . . . . .
Removal
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box Illumination Bulb
8A–15
. . . . . . . . . . . . . . .
Removal
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8A–2
LIGHTING SYSTEM
Vanity Mirror Illumination Bulb
8A–16
. . . . . . . . . . . . .
Removal
8A–16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–16
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lighting Switch (Combination Switch)
8A–18
. . . . . .
Removal
8A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Switch
8A–19
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Switch (W/O Cruise Control)
8A–20
. . . . . .
Removal
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch (W/Cruise Control)
8A–21
. . . . . . . . . .
Removal
8A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Switch (Combination Switch)
8A–21
. . .
Removal and Installation
8A–21
. . . . . . . . . . . . . . .
Hazard Warning Switch
8A–22
. . . . . . . . . . . . . . . . . .
Removal
8A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Switch
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Switch
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Defogger Switch
8A–24
. . . . . . . . . . . . . . . . . . .
Removal
8A–24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–24
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch
8A–25
. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–25
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Remind Switch (Starter Switch)
8A–25
. . . . . . .
Removal and Installation
8A–25
. . . . . . . . . . . . . . .
Illumination Controller
8A–26
. . . . . . . . . . . . . . . . . . . .
Removal
8A–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–26
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power/Winter Switch
8A–27
. . . . . . . . . . . . . . . . . . . . .
Removal
8A–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–27
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
8A–28
. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
LIGHTING SYSTEM
8A–3
Headlight Bulb
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector.
3. Remove the cap(3) while turning it counter clockwise.
4. Remove the cover(2).
5. Pull the bulb(1) out from the headlight body.
CAUTION: The halogen bulb develops a very high
temperature. Do not touch the glass portion. If any
stain is on the glass surface, It will scorch and the
glass will be damaged.
801RW014
Installation
To install, follow the removal steps in the reverse order.
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