Isuzu Trooper (1998-2002 year). Manual — part 803
7B–22 MANUAL TRANSMISSION
2. Using a plastic hammer, carefully tap the clutch
housing.
(6VE1)
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5. Remove gear control box and gasket.
1. Remove the 6 bolts, gear control box and gasket.
(6VE1)
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6. Remove transfer adapter.
1. Using a hexagon wrench, remove the plug (1).
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2. Using a pin punch and hammer, drive out the
slotted spring pin (2).
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MANUAL TRANSMISSION
7B–23
3. Using the M8
×
1.25 bolt, remove the gear control
rod and the shift lever hausing.
NOTE: Turn the M8 bolt a few times, before remove the
gear control rod.
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4. Remove the 10 bolts and clamp.
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5. Using a plastic hammer, tap the transfer adapter.
NOTE:
D
Be careful not to lose the pin.
D
Cover the mainshaft splines with adhesive tape.
This will prevent damage to the oil seal lip.
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7. Disassemble the transfer adapter assembly.
1. Using a torx socket wrench(T40), remove the
plug.
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7B–24 MANUAL TRANSMISSION
2. Using a pin punch and hammer, drive out the
slotted spring pin. Remove the reverse restrict
pin.
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3. Remove the oil receiver pipe.
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4. Remove the oil seal.
5. Using socket hexagon wrench, remove the plug.
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8. Remove the front cover.
1. Remove the 8 bolts.
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MANUAL TRANSMISSION
7B–25
2. Using a plastic hammer, carefully tap the front
cover.
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9. Remove the front cover oil seal.
1. Mount the front cover through the aluminum plate
in a vise.
2. Using screwdriver, remove oil seal (1).
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10. Remove the transmission case.
1. Using a snap ring expander, remove the 2 snap
rings (1)(2).
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2. Using a plastic hammer, carefully tap the
transmission case.
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