Isuzu Trooper (1998-2002 year). Manual — part 557
6A – 36 ENGINE MECHANICAL
EXHAUST MANIFOLD
9
5
9
8
For Europe
8
7
5
6
3
2
1
4
7
4
2
1
3
6
025R200004
Legend
(1)
Exhaust Manifold
(2)
Gasket
(3)
Turbocharger Assembly
(4)
Water Hose
(5)
Water Hose
(6)
Heat Protector
(7)
Oil Pipe
(8)
Oil Pipe
(9)
Gasket
REMOVAL
1. Remove the hose from both turbocharger outlet and
intake manifold inlet side, then remove intercooler
assembly.
2. Loosen belt tensioner, remove A/C compressor
assembly.
3. Remove heat protector from turbocharger.
4. Remove water hoses and oil pipes from
turbocharger.
5. Remove turbocharger assembly from exhaust
manifold.
6. Remove exhaust manifold fixing nuts, then remove
exhaust manifold.
ENGINE MECHANICAL 6A – 37
INSTALLATION
1. Install gasket on the exhaust manifold and tighten
to the specified torque.
Torque : 30 N·m (3.1 kg·m/22 lb ft)
2. Install turbocharger on the exhaust manifold.
Torque : 27 N·m (2.8 kg·m/20 lb ft)
3. Install water hoses and oil pipes.
4. Install heat protector to turbocharger.
Torque : 9 N·m (0.9 kg·m/78 lb in)
5. Install A/C compressor assembly and readjust belt
tensioner.
6. Install the intercooler assembly in the normal
position.
Connect both hoses to turbocharger and intake
manifold.
6A – 38 ENGINE MECHANICAL
TURBOCHARGER
9
5
9
8
For Europe
8
7
5
6
3
2
1
4
7
4
2
1
3
6
025R200004
Legend
(1)
Exhaust Manifold
(2)
Gasket
(3)
Turbocharger Assembly
(4)
Water Hose
(5)
Water Hose
(6)
Heat Protector
(7)
Oil Pipe
(8)
Oil Pipe
(9)
Gasket
ENGINE MECHANICAL 6A – 39
REMOVAL
1. Remove battery.
2. Drain engine coolant.
3. Remove air cleaner cover with air duct.
4. Remove intercooler assembly.
Refer to “Intercooler” in this manual.
5. Remove water pipe for turbocharger inlet.
6. Remove oil pipe for turbocharger.
1) Remove eye bolt from turbocharger.
2) Plug oil port on the turbocharger to prevent entry
of foreign materials.
7. Remove oil drain pipe from turbocharger.
8. Remove water outlet pipe.
9. Remove heat protector.
10. Remove exhaust adaptor.
11. Remove turbocharger assembly from exhaust
manifold.
For Europe
025R200006
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