Isuzu Trooper (1998-2002 year). Manual — part 663
7A–36
AUTOMATIC TRANSMISSION (4L30–E)
5. Install the under cover (3 pieces), and tighten the
bolts to the specified torque.
Torque: 8 N
•
m (0.8 kg·m/69 lb in)
6. Install the starter, and tighten the bolts to the specified
torque.
Torque: 40 N
•
m (4.1 kg·m/30 lb ft)
7. Connect transmission harness connectors to
transmission, and transfer.
8. Connect fuel pipe bracket to transmission side.
For 4
×
4
141RW027
7A–37
AUTOMATIC TRANSMISSION (4L30–E)
For 4
×
4 (TOD)
141RW001
9. Install transmission oil cooler pipe to transmission.
Torque: 44 N
•
m (4.5 kg·m/33 lb ft)
10. Install oil pipe clamp to torque converter housing
bracket.
11. Tighten oil pipe clamp bolt at engine mount side.
12. Install exhaust pipe, and tighten the bolts to the
specified torque.
Exh. pipe to exh. manifold 67 N
•
m
(6.8 kg·m/49 lb ft)
Exh. pipe flange bolt 43 N
•
m (4.4 kg·m/32 lb ft)
13. Connect one oxygen sensor connector to the
transmission harness.
14. Install third crossmember, and tighten the bolts to the
specified torque.
Torque: 76 N
•
m (7.8 kg·m/56 lb ft)
15. Install rear mount nuts, and tighten the nuts to the
specified torque.
Torque: 50 N
•
m (5.1 kg·m/37 lb ft)
16. Remove the jack from the transfer case.
7A–38
AUTOMATIC TRANSMISSION (4L30–E)
17. Install harness protector.
815RW002
18. Install the front propeller shaft, and tighten the bolts to
the specified torque.
Torque: 63 N
•
m (6.4 kg·m/46 lb ft)
19. Install the rear propeller shaft, and tighten the bolts to
the specified torque.
Torque: 63 N
•
m (6.4 kg·m/46 lb ft)
20. Install the transfer and exhaust protectors, and
tighten the bolts to the specified torque.
Torque: 37 N
•
m (3.8 kg·m/27 lb ft)
21. Install the transfer control lever.
22. Install the selector lever assembly.
23. Connect the shift control rod to selector lever
assembly.
24. Connect the wiring harness connectors.
25. Connect the shift lock cable to selector lever
assembly. Refer to Selector Lever in this section.
26. Connect the wiring harness connectors to front
console.
27. Install the front console.
28. Install the transfer control lever knob.
29. Connect the battery ground cable.
30. Install the engine hood.
7A–39
AUTOMATIC TRANSMISSION (4L30–E)
Solenoid (Main Case Valve Body)
Removal
1. Raise the vehicle and support it on jack stands.
2. Disconnect battery ground cable.
3. Remove transfer and exhaust protectors.
4. Drain fluid.
5. Remove exhaust pipe and disconnect oxygen sensor
connector.
6. Support transfer case with a jack and remove third
crossmember.
7. Remove sixteen 10 mm screws, main case oil pan,
magnet, and gasket.
8. Remove three 13 mm screws, oil filter.
9. Disconnect wiring harness from band control
solenoid and shift solenoids. Pull only on connectors,
not on wiring harness.
10. Remove spring pin for shift solenoid A, shift solenoid
B, and band control solenoid respectively, using
suitable pliers taking care not to damage solenoids.
210RW010
244RW003
11. Remove shift solenoid A, shift solenoid B, band
control solenoid, and gaskets from main case valve
body. Do not pull on wiring harness. Remove
solenoids by grasping the metal tip.
Installation
1. Install shift solenoid A, shift solenoid B, band control
solenoid with new gaskets to main case valve body
respectively.
2. Carefully install spring pin with hammer to avoid
damage to valve body, etc.
243RW004
3. Connect wiring harness to solenoids.
4. Install oil filter with a new gasket and the three 13 mm
screws. Tighten the screws to the specified torque.
Torque: 20 N
•
m (2.0 kg·m/15 lb ft)
5. Install magnet, main case oil pan with new gasket,
sixteen 10 mm screws. Tighten the screws to the
specified torque.
Torque: 11 N
•
m (1.1 kg·m/96 lb in)
6. Install third crossmember and rear mount nuts.
Tighten the nuts and bolts to the specified torque.
Third crossmember bolt: 76 N
•
m
(7.8 kg·m/56 lb ft)
Rear mount nut: 50 N
•
m (5.1 kg·m/37 lb ft)
7. Install exhaust pipe and connect oxygen sensor
connector. Tighten the bolts to the specified torque.
Exhaust pipe flange bolt torque:
43 N
•
m (4.4 kg·m/32 lb ft)
8. Install the transfer and exhaust protectors. Tighten
the bolts to the specified torque.
Torque: 37 N
•
m (3.8 kg·m/27 lb ft)
9. Fill transmission through the overfill screw hole of oil
pan, using ATF DEXRON
–III. Refer to Changing
Transmission Fluid in this section.
10. Connect the battery ground cable.
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