Nissan Almera Tino V10. Manual — part 905
radiator.
Overheating Cause Analysis
NLLC0070
Symptom
Check items
Cooling sys-
tem parts
malfunction
Poor heat transfer
Water pump malfunction
Worn or loose drive belt
—
Thermostat stuck closed
—
Damaged fins
Dust contamination or
paper clogging
Mechanical damage
Clogged radiator cooling
tube
Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow
Cooling fan does not oper-
ate
—
—
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud
—
—
—
Improper coolant mixture
ratio
—
—
—
Poor coolant quality
—
—
—
Insufficient coolant
Coolant leaks
Cooling hose
Loose clamp
Cracked hose
Water pump
Poor sealing
Radiator cap
Loose
Poor sealing
Radiator
O-ring for damage, dete-
rioration or improper fit-
ting
Cracked radiator tank
Cracked radiator core
Reservoir tank
Cracked reservoir tank
Overflowing reservoir tank
Exhaust gas leaks into
cooling system
Cylinder head deteriora-
tion
Cylinder head gasket
deterioration
ENGINE COOLING SYSTEM
YD
Changing Engine Coolant (Cont’d)
LC-42
Symptom
Check items
Except cool-
ing system
parts mal-
function
—
Overload on engine
Abusive driving
High engine rpm under
no load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow
Blocked bumper
—
—
Blocked radiator grille
Installed car brassiere
Mud contamination or
paper clogging
Blocked radiator
—
Blocked condenser
—
Installed large fog lamp
Service Data and Specifications (SDS)
THERMOSTAT
NLLC0071
Valve opening temperature
Above 80 - 84°C (176 - 183°F)
Valve lift
More than 10 mm/95°C (0.39 in/203°F)
RADIATOR
NLLC0073
Unit: kPa (bar, kg/cm
2
, psi)
Cap relief pressure
Standard
78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit
59 (0.59, 0.6, 9)
Leakage test pressure
157 (1.57, 1.6, 23)
ENGINE COOLANT CAPACITY
NLLC0080
Unit:
(Imp qt)
With reservoir tank
7.05 (6-1/4)
Reservoir tank
0.7 (5/8)
GI
MA
EM
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ENGINE COOLING SYSTEM
YD
Overheating Cause Analysis (Cont’d)
LC-43
NOTES
MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
MT
A
B
MT
MANUAL TRANSAXLE
RS6F51R
PRECAUTIONS . . . . . . . . . . . . . . .. 3
Caution . . . . . . . . . . . . . . . . . . 3
PREPARATION . . . . . . . . . . . . . . ... 4
Special Service Tools . . . . . . . . . . . ... 4
Commercial Service Tools . . . . . . . . . . 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 7
NVH Troubleshooting Chart . . . . . . . . . . 7
MANUAL TRANSAXLE . . . . . . . . . . . 7
DESCRIPTION . . . . . . . . . . . . . . . 8
Cross-Sectional View . . . . . . . . . . . ... 8
M/T OIL . . . . . . . . . . . . . . . . . . 10
Changing M/T Oil . . . . . . . . . . . . ... 10
DRAINING . . . . . . . . . . . . . . ... 10
FILLING . . . . . . . . . . . . . . . ... 10
Checking M/T Oil . . . . . . . . . . . . . 10
OIL LEAKAGE AND OIL LEVEL . . . . . . . 10
SIDE OIL SEAL . . . . . . . . . . . . . . .11
Removal and Installation . . . . . . . . . . .11
REMOVAL . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . 11
POSITION SWITCH . . . . . . . . . . . . .. 12
Checking . . . . . . . . . . . . . . . . 12
BACK-UP LAMP SWITCH . . . . . . . . .. 12
NEUTRAL POSITION SWITCH . . . . . . .. 12
CONTROL LINKAGE . . . . . . . . . . . ... 13
Removal and Installation of Control Device and
Cable . . . . . . . . . . . . . . . . . .. 13
AIR BREATHER HOSE . . . . . . . . . . . 14
Removal and Installation . . . . . . . . . . 14
TRANSAXLE ASSEMBLY . . . . . . . . . . 15
Removal and Installation . . . . . . . . . . 15
REMOVAL . . . . . . . . . . . . . . ... 15
INSTALLATION . . . . . . . . . . . . ... 16
Component Parts . . . . . . . . . . . . ... 17
CASE AND HOUSING COMPONENTS . . . . 17
GEAR COMPONENTS . . . . . . . . . ... 18
SHIFT CONTROL COMPONENTS . . . . . . 20
FINAL DRIVE COMPONENTS . . . . . . ... 21
Disassembly and Assembly . . . . . . . . . 21
DISASSEMBLY . . . . . . . . . . . . ... 21
ASSEMBLY . . . . . . . . . . . . . . . 25
Adjustment . . . . . . . . . . . . . . . .. 32
INPUTSHAFT END PLAY . . . . . . . . ... 32
DIFFERENTIAL SIDE BEARING PRELOAD . .. 33
MAINSHAFT END PLAY . . . . . . . . . . 34
REVERSE IDLER GEAR END PLAY . . . . .. 35
INPUT SHAFT AND GEARS . . . . . . . . . 37
Assembly and Disassembly . . . . . . . . . 37
DISASSEMBLY . . . . . . . . . . . . ... 37
INSPECTION AFTER DISASSEMBLY . . . . 38
ASSEMBLY . . . . . . . . . . . . . . . 39
MAINSHAFT AND GEARS . . . . . . . . . ... 44
Assembly and Disassembly . . . . . . . . . 44
DISASSEMBLY . . . . . . . . . . . . ... 44
INSPECTION AFTER DISASSEMBLY . . . . 45
ASSEMBLY . . . . . . . . . . . . . . . 47
REVERSE IDLER SHAFT AND GEARS . . . . .. 53
Assembly and Disassembly . . . . . . . . . 53
DISASSEMBLY . . . . . . . . . . . . ... 53
INSPECTION AFTER DISASSEMBLY . . . . 53
ASSEMBLY . . . . . . . . . . . . . . . 54
FINAL DRIVE . . . . . . . . . . . . . . . 55
Assembly and Disassembly . . . . . . . . . 55
PRE-INSPECTION . . . . . . . . . . . .. 55
DISASSEMBLY . . . . . . . . . . . . ... 55
INSPECTION AFTER DISASSEMBLY . . . . 56
ASSEMBLY . . . . . . . . . . . . . . . 56
SHIFT CONTROL . . . . . . . . . . . . . . 59
Inspection . . . . . . . . . . . . . . . ... 59
SHIFT FORK . . . . . . . . . . . . . ... 59
SERVICE DATA AND SPECIFICATIONS (SDS) . .. 60
General Specifications . . . . . . . . . . . 60
TRANSAXLE . . . . . . . . . . . . . ... 60
FINAL GEAR . . . . . . . . . . . . . ... 60
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