Nissan Almera Tino V10. Manual — part 938
NLMT0010
SMT626D
1.
Before removing transmission case, remove bolts, check
plugs, springs and check balls as shown left.
I
Be careful not to lose check balls.
2.
Remove transmission case.
SMT017AA
3.
Remove PNP switch.
SMT659C
4.
Mesh 4th gear, and then remove reverse idler shaft and
reverse idler gear.
SMT660C
5.
Pull out retaining pin.
SMT661C
6.
Remove reverse lever spring and reverse lock spring from
reverse lever assembly.
DISASSEMBLY
RS5F50A
MT-66
SMT662C
7.
Remove reverse arm shaft while rotating it.
SMT663C
8.
Remove reverse lever assembly and check ball.
I
Be careful not to lose check ball.
SMT018B
9.
Remove 5th & reverse check plug, spring and ball.
I
Be careful not to lose check ball.
SMT664C
10. Remove stopper rings and retaining pins from 5th and 3rd &
4th fork rods.
When removing stopper rings. Use snap ring remover and
installer.
11. Remove 5th and 3rd & 4th fork rods. Then remove forks and
brackets.
SMT105C
12. Remove both input and mainshafts with 1st & 2nd fork and fork
rod as a set.
13. Remove final drive assembly.
I
Always withdraw mainshaft straight out. Failure to do so
can damage resin oil channel on clutch housing side.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DISASSEMBLY
RS5F50A
MT-67
SMT138A
14. Remove reverse check assembly and check ball.
I
Be careful not to lose check ball.
SMT618AA
SMT027A
15. Remove retaining pin and detach the selector.
SMT028A
16. Remove drain plug for convenience in removing retaining pin
which holds striking lever to striking rod.
SMT619AA
17. Remove retaining pin and then withdraw striking lever and
striking rod.
DISASSEMBLY
RS5F50A
MT-68
SMT121C
Input Shaft and Gears
DISASSEMBLY
NLMT0011
1.
Before disassembly, check 3rd, 4th and 5th input gear end
plays.
Gear end play:
Refer to SDS, MT-98.
SMT476C
I
If not within specification, disassemble and check contact sur-
face of gear, shaft and hub. Check clearance of snap ring
groove. Refer to “ASSEMBLY”, MT-71.
SMT634AA
2.
Remove input shaft rear bearing.
SMT205BA
3.
Remove 5th & reverse synchronizer and 5th input gear.
SMT474CA
4.
Remove thrust washer ring, 4th input gear thrust washers and
4th input gear.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
RS5F50A
Input Shaft and Gears
MT-69
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