Nissan Almera Tino V10. Manual — part 894

EM-232

[YD]

SERVICE DATA AND SPECIFICATIONS (SDS)

Bearing Clearance

Unit: mm (in)

Tightening Torque

EBS00QG1

*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.

Unit: N·m (kg-m, ft-lb)

Unit: N·m (kg-m, in-lb)*

2

Main bearing clearance

Standard

0.039 - 0.066 (0.0015 - 0.0026)

Limit

0.10 (0.0039)

Connecting rod bearing clear-
ance

Standard

0.031 - 0.061 (0.0012 - 0.0024)

Limit

0.09 (0.0035)

Alternator

Nut C

19 - 24 (1.9 - 2.5, 14 - 18)

Nut D

44 - 57 (4.4 - 5.9, 32 - 42)

Idler pulley

Nut A

31 - 39 (3.1 - 4.0, 23 - 28)

Catalyst

44 - 53 (4.4 - 5.5, 32 - 39)

Catalyst rear diffuser

30 - 37 (3.0 - 3.8, 22 - 27)

Catalyst insulator

6.4 - 8.3 (0.65 - 0.85, 57 - 73)*

2

Turbocharger

44.0 - 53.0 (4.4 - 5.5, 32 - 39)

Charge air cooler

19.6 - 23.5 (2.0 - 2.3,15 - 13)

Air inlet tube

19.6 - 23.5 (2.0 - 2.3,15 - 17)

EGR volume control valve

62.0 - 78.0 (6.3 - 8.0, 46 - 57)

EGR tube

60.0 - 69.0 (6.1 - 7.1, 45 - 51)

EGR support

21.0 - 26.0 (2.1 - 2.7, 16 - 19)

Exhaust manifold insulator

5.1 - 6.4 (0.52 - 0.66, 46 - 57)*

2

*1

Exhaust manifold

29.0 - 33.0 (2.9 - 3.4, 21 - 24)

Engine cover

5.0 - 6.47 (0.51 - 0.66, 45 - 56)

*1

Rocker cover

1)

6.8 - 8.8 (0.7 - 0.9, 61 - 75)*

2

2)

6.8 - 8.8 (0.7 - 0.9, 61 - 75)*

2

Oil pan lower

8.43 - 10.8 (0.86 - 1.1, 75 - 95) *

2

Oil pan drain plug

29 - 39 (3.0 - 4.0, 22 - 28)

Oil strainer

16 - 18 (1.7 - 1.8, 12 - 13)

*1

Oil pan upper

M6 bolt

8.43 - 10.8 (0.86 - 1.1, 75 - 95)*

2

M8 bolt

20 - 23 (2.1 - 2.3, 15 - 16)

M10 bolt

41.2 - 52 (4.2 - 5.3, 30 - 38)

Vacuum pump

20.6 - 26.5 (2.1 - 2.7, 15 - 20)

Cylinder head rear cover

M6 bolt

8.6 - 10.8 (0.87 - 1.1, 76 - 95) *

2

M8 bolt

15.8 - 18.6 (1.6 - 1.9, 12 - 14)

Injection tube

Nozzle side

21.6 - 24.5 (2.2 - 2.5, 16 - 18)

Pump side

21.6 - 24.5 (2.2 - 2.5, 16 - 18)

Nozzle support

24.7 - 27.8 (2.6 - 2.8, 19 - 20)

Spill tube

Nozzle side

16.8 - 20.6 (1.7 - 2.1, 12 - 15)

Cylinder head side

16.8 - 20.6 (1.7 - 2.1, 12 - 15)

Fuel rail

51.0 - 64.0 (5.2 - 6.5, 38 - 47)

Fuel pump

16.8 - 25.2 (1.7 - 2.6, 12 - 18)

Fuel pump sprocket

37.0 - 41.0 (3.8 - 4.2, 28 - 30)

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-233

[YD]

C

D

E

F

G

H

I

J

K

L

M

A

EM

Front chain case

6.9 - 8.8 (0.7 - 0.9, 61 - 78)*

2

Chain tensioner

8.5 - 10.7 (0.86 - 1.1, 75 - 95)*

2

Tensioner guide

21.0 - 26.0 (2.1 - 2.7, 16 - 19)

Slack guide (Primary timing chain)

23 - 26 (2.3 - 2.7, 17 - 19)

Slack guide (Secondary timing chain)

21-26 (2.1-2.7, 16-19)

Camshaft sprocket

138 - 147(14.0 - 15.0, 102 - 108)

Fuel pump sprocket

37.0 - 41.0 (3.8 - 4.2, 28 - 30)

*1

Oil pump housing

11.7 - 13.7 (1.2 - 1.4, 9 - 10)

Power steering pump

51.0 - 56.0 (5.2 - 5.8, 38 - 41)

*1

Rear chain case

12.0 - 13.0 (1.2 - 1.4, 19 - 10)

Engine coolant temperature sensor

12.0 - 15.0 (1.2 - 1.6, 9- 11)

*1

Cylinder head

1)

35 - 44 (3.5 - 4.5, 26 - 32)

2)

180

°

to 185

°

3)

0 (0, 0)

4)

35 - 44 (3.5 - 4.5, 26 - 32)

5)

90

°

to 95

°

(angle tightening)

6)

90

°

to 95

°

(angle tightening)

Water outlet

21 - 28 (2.1 - 2.9, 16 - 20)

Glow plug

18.0 - 21.0 (1.8 - 2.2, 13 - 15)

*1

Flywheel

103 - 112 (10.5 - 115, 76 - 83)

Oil pressure switch

13.0 - 17.0 (1.25 - 1.75, 9 - 12)

Oil jet

6.0 - 10.8(0.62 - 1.1, 54 - 95)

Oil jet relief valve

40 - 58 (4.0 - 6.0, 29 - 43)

Rear oil seal retainer

12.0 - 13.0 (1.2 - 1.4, 9 - 10)

EM-234

[YD]

SERVICE DATA AND SPECIFICATIONS (SDS)

ENGINE LUBRICATION &

COOLING SYSTEMS

SECTION

LC

CONTENTS

QG

ENGINE LUBRICATION SYSTEM. . . . . . . . ..3

Precautions . . . . . . . . . . . . . . . . ..3

LIQUID GASKET APPLICATION PROCEDURE

. . . 3

Preparation . . . . . . . . . . . . . . . . ..3

SPECIAL SERVICE TOOLS

. . . . . . . . . . 3

Lubrication Circuit . . . . . . . . . . . . . . 4
Oil Pressure Check. . . . . . . . . . . . . ..5
Oil Pump . . . . . . . . . . . . . . . . . ..5

REMOVAL AND INSTALLATION

. . . . . . . . .5

DISASSEMBLY AND ASSEMBLY

. . . . . . . . 6

INSPECTION

. . . . . . . . . . . . . . . .7

REGULATOR VALVE INSPECTION

. . . . . . . 7

Changing Engine Oil. . . . . . . . . . . . . 8
Changing Oil Filter. . . . . . . . . . . . . ...9
Service Data and Specifications (SDS). . . . . .10

OIL PRESSURE CHECK

. . . . . . . . . . ..10

OIL PUMP INSPECTION

. . . . . . . . . . ..10

REGULATOR VALVE INSPECTION

. . . . . . ..10

OIL CAPACITY

. . . . . . . . . . . . . . 10

ENGINE COOLING SYSTEM. . . . . . . . . . 11

Precautions . . . . . . . . . . . . . . . . 11

LIQUID GASKET APPLICATION PROCEDURE

. . .. 11

Preparation . . . . . . . . . . . . . . . . 11

SPECIAL SERVICE TOOLS

. . . . . . . . . .. 11

Cooling Circuit . . . . . . . . . . . . . . ...12
System Check. . . . . . . . . . . . . . . 12

CHECKING COOLING SYSTEM HOSES

. . . . ...12

CHECKING RADIATOR

. . . . . . . . . . . 13

CHECKING RADIATOR CAP

. . . . . . . . . 13

CHECKING COOLING SYSTEM FOR LEAKS

. . . 13

Water Pump . . . . . . . . . . . . . . . ...14

REMOVAL AND INSTALLATION

. . . . . . . ...14

INSPECTION

. . . . . . . . . . . . . . ...14

Thermostat. . . . . . . . . . . . . . . . .15

REMOVAL AND INSTALLATION

. . . . . . . ...15

INSPECTION

. . . . . . . . . . . . . . ...16

Radiator . . . . . . . . . . . . . . . . . .16

COMPONENTS

. . . . . . . . . . . . . ...16

Cooling Fan . . . . . . . . . . . . . . . ...17

COMPONENTS

. . . . . . . . . . . . . ...17

CONTROL SYSTEM

. . . . . . . . . . . . 18

Changing Engine Coolant. . . . . . . . . . ..18

- DRAINING ENGINE COOLANT -

. . . . . . . 18

- REFILLING ENGINE COOLANT -

. . . . . . ...19

- FLUSHING COOLING SYSTEM -

. . . . . . . 19

Overheating Cause Analysis . . . . . . . . . .20
Service Data and Specifications (SDS). . . . . .21

THERMOSTAT

. . . . . . . . . . . . . . 21

RADIATOR

. . . . . . . . . . . . . . . ..21

COOLANT CAPACITY

. . . . . . . . . . . ..21

YD

ENGINE LUBRICATION SYSTEM. . . . . . . . 22

Precautions . . . . . . . . . . . . . . . . 22

LIQUID GASKET APPLICATION PROCEDURE

. . ..22

Preparation . . . . . . . . . . . . . . . . 22

SPECIAL SERVICE TOOLS

. . . . . . . . . ..22

Lubrication Circuit . . . . . . . . . . . . . ..23
Oil Pressure Check. . . . . . . . . . . . . 24
Oil Pump . . . . . . . . . . . . . . . . . 24

REMOVAL AND INSTALLATION

. . . . . . . ...24

DISASSEMBLY AND ASSEMBLY

. . . . . . . ..25

OIL PUMP INSPECTION

. . . . . . . . . . ..25

REGULATOR VALVE INSPECTION

. . . . . . ..26

Changing Engine Oil. . . . . . . . . . . . ..27
Oil Filter Bracket . . . . . . . . . . . . . . 28

REMOVAL AND INSTALLATION

. . . . . . . ...28

Changing Oil Filter. . . . . . . . . . . . . .28

REMOVAL

. . . . . . . . . . . . . . . ...29

INSTALLATION

. . . . . . . . . . . . . . 29

Oil Cooler. . . . . . . . . . . . . . . . ...30

REMOVAL AND INSTALLATION

. . . . . . . ...30

Service Data and Specifications (SDS). . . . . .31

OIL PRESSURE CHECK

. . . . . . . . . . ..31

REGULATOR VALVE INSPECTION

. . . . . . ..31

OIL PUMP INSPECTION

. . . . . . . . . . ..31

ENGINE OIL CAPACITY

. . . . . . . . . . ...31

ENGINE COOLING SYSTEM. . . . . . . . . . 32

Precautions . . . . . . . . . . . . . . . . 32

GI

MA

EM

EC

FE

CL

MT

AT

AX

SU

BR

ST

RS

BT

HA

SC

EL

IDX