Nissan Almera Tino V10. Manual — part 915
MT-38
[RS6F51R]
INPUT SHAFT AND GEARS
9.
Remove 5th bushing, thrust washer, 4th input gear, 4th needle
bearing, 4th bushing, 4th baulk ring, 3rd-4th synchronizer hub
assembly, 3rd baulk ring and 3rd input gear simultaneously.
10. Remove 3rd needle bearing.
11. Remove input shaft front bearing.
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check items below. If necessary, replace them with new ones.
●
Damage, peeling, dent, uneven wear, bending, etc. of shaft
●
Excessive wear, damage, peeling, etc. of gears
Synchronizer
Check items below. If necessary, replace them with new ones.
●
Damage and excessive wear of contact surfaces of coupling
sleeve, synchronizer hub, and shifting insert
●
Coupling sleeve and synchronizer hub must move smoothly.
SCIA0919E
SCIA0920E
SCIA1074J
SMT387A
INPUT SHAFT AND GEARS
MT-39
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
MT
●
If any crack, damage, or excessive wear is found on cam face of
baulk ring or working face of insert, replace it.
Baulk ring clearance
●
Press baulk ring against cone, and measure clearance between
baulk ring and cone. If measurement is below limit, replace it
with a new one.
Bearing
Check items below. If necessary, replace them with new ones.
●
Damage and rough rotation of bearing
ASSEMBLY
1.
Install 3rd needle bearing.
2.
Install 3rd input gear and 3rd baulk ring.
3.
Install spread spring, shifting insert and 3rd-4th synchronizer
hub onto 3rd-4th coupling sleeve.
CAUTION:
●
Be careful with orientation of synchronizer hub.
●
Do not reuse 3rd-4th synchronizer hub.
SMT867D
Clearance
Standard
3rd and 4th
: 0.9 - 1.45 mm (0.0354 - 0.0571 in)
5th and 6th
: 0.95 - 1.4 mm (0.0374 - 0.0551 in)
Limit value
: 0.7 mm (0.0276 in)
SMT140
MTF0041D
SCIA0921E
MT-40
[RS6F51R]
INPUT SHAFT AND GEARS
●
Be careful with orientation of coupling sleeve.
●
Be sure not to hook center projection of 2 spread springs
on same shifting insert.
4.
Install 3rd-4th synchronizer hub assembly.
CAUTION:
Align grooves of shifting insert and 3rd baulk ring.
5.
Install 4th bushing.
6.
Install 4th baulk ring.
7.
Install 4th input gear and 4th needle bearing.
SCIA0993E
MCIA0145E
SCIA0922E
SCIA0923E
INPUT SHAFT AND GEARS
MT-41
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
MT
8.
Select thrust washer so that dimension “C2” satisfies standard
below. Then install it onto input shaft.
Thrust Washer
CAUTION:
Only one thrust wahser can be selected.
9.
Install 5th bushing.
10. Install 5th needle bearing and 5th input gear.
11. Install 5th baulk ring.
12. Install 5th-6th synchronizer hub, spread spring and shifting
insert onto 5th-6th coupling sleeve.
CAUTION:
●
Be careful with orientation of synchronizer hub.
●
Do not reuse 5th-6th synchronizer hub.
Standard for dimension C2
: 154.7 - 154.8 mm (6.091 -
6.094 in)
SCIA0925E
Thickness
Part number
Thickness
Part number
3.84 mm (0.1512 in)
3.90 mm (0.1535 in)
3.96 mm (0.1559 in)
32347 8H500
32347 8H501
32347 8H502
4.02 mm (0.1583 in)
4.08 mm (0.1606 in)
4.14 mm (0.1630 in)
32347 8H503
32347 8H504
32347 8H505
SCIA0926E
SCIA0921E
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