Nissan Almera Tino V10. Manual — part 933
SMT761D
15. Install 5th needle bearing, 5th main gear, and 5th gear baulk
ring onto mainshaft.
SMT694D
16. Being careful of the following points, install spread spring, shift-
ing insert, and 5th & reverse synchronizer hub onto 5th &
reverse coupling sleeve.
I
Pay attention to the shape of spread spring and shifting insert
for correct assembly.
Do not install spread spring hook onto the same shifting insert.
SMT695D
I
Install synchronizer hub with its three grooves facing the front
side (5th main gear side).
CAUTION:
Do not reuse 5th & reverse synchronizer hub.
SMT716D
I
Install 5th & reverse coupling sleeve with its chamfered surface
facing the reverse main gear side.
SMT715DB
17. Install 5th & reverse synchronizer hub assembly.
REPAIR FOR COMPONENT PARTS
RS5F70A
Mainshaft and Gears (Cont’d)
MT-46
SMT717DB
18. Install reverse gear baulk ring.
19. Install reverse gear busing.
20. Install reverse gear needle bearing.
SMT718D
21. Install sub-gear, sub-gear washer, and snap ring onto reverse
main gear.
CAUTION:
I
Pay attention to direction of sub-gear washer.
I
Do not reuse snap ring.
SMT719D
22. Install reverse main gear assembly onto mainshaft.
23. Select a thrust washer suitable to satisfy the following specifi-
cation of dimension “M” (as shown in the figure), and install it
onto mainshaft.
Specification of dimension “M”:
244.20 - 244.30 mm (9.6142 - 9.6181 in)
Available mainshaft thrust washers:
Refer to SDS, MT-95.
SMT720DB
24. Install mainshaft rear bearing.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
RS5F70A
Mainshaft and Gears (Cont’d)
MT-47
SMT721D
25. Install mainshaft C-ring.
26. Using feeler gauge, measure the end play of mainshaft rear
bearing, and check if it satisfies the following specification.
End play:
0 - 0.06 mm (0 - 0.0024 in)
Mainshaft C-rings:
Refer to SDS, MT-92.
SMT678D
27. Install C-ring holder.
SMT677D
28. Install snap ring.
29. Measure gear end play as a final check. Refer to, MT-40.
SMT610AH
Final Drive
PRE-INSPECTION
NLMT0062
I
Check the clearance between side gear and differential case
as follows.
1.
Clean final drive assembly sufficiently to prevent side gear
thrust washer, differential case, side gear, and other parts from
sticking by gear oil.
SMT685DC
2.
Upright the differential case so that the side gear to be mea-
sured faces upward.
3.
Place final drive adapter and dial gauge onto side gear. Move
side gear up and down, and measure the clearance.
Clearance between side gear and differential case:
0.1 - 0.2 mm (0.004 - 0.008 in)
4.
If not within specification, adjust the clearance by changing
thrust washer thickness.
5.
Turn differential case upside down, and measure the clearance
between side gear and differential case on the other side in the
same way.
REPAIR FOR COMPONENT PARTS
RS5F70A
Mainshaft and Gears (Cont’d)
MT-48
SMT609A
DISASSEMBLY
NLMT0063
1.
Remove mounting bolts. Then, separate the final gear from
differential case.
2.
Make a notch and remove speedometer drive gear using a
scraper or other suitable tool.
I
Bearing replacer cannot be positioned unless speedom-
eter drive gear is removed.
SMT647-C
3.
Remove differential side bearing of final gear side.
4.
Turn differential case upside down, and remove differential
side bearing of speedometer drive gear side.
I
Be careful not to mix up the differential side bearings.
5.
Remove speedometer stopper.
SMT689DB
6.
Remove lock pins from pinion mate shaft.
SMT839
7.
Remove pinion mate shaft.
8.
Rotate pinion mate gear, and remove pinion mate gear, pinion
mate thrust washer, side gear, and side gear thrust washer
from differential case.
SMT083A
INSPECTION
NLMT0064
Gear, Washer, Shaft and Case
NLMT0064S01
I
Check mating surfaces of differential case, side gears and
pinion mate gears.
I
Check washers for wear.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
RS5F70A
Final Drive (Cont’d)
MT-49
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