Nissan Almera Tino V10. Manual — part 15
Assembly
NLCL0012
1.
Apply rubber lubricant to the sliding part of piston assembly,
and insert piston assembly.
2.
After installing stopper to push rod, install stopper ring while
keeping piston assembly depressed by hand, so that piston
assembly will not pop out.
CAUTION:
Stopper ring cannot be reused. Always use a new stopper ring
for assembly.
3.
Install dust cover.
4.
Install clevis to push rod, and tighten lock nut A to the speci-
fied torque.
: 8 - 10 N·m (0.8 - 1.1 kg-m, 70 - 95 in-lb)
5.
Install spring pin using a pin punch.
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH MASTER CYLINDER
RS5F70A, RS5F50A
Assembly
CL-13
Components
NLCL0019
YCL001
Removal
NLCL0020
1.
Drain brake fluid.
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
2.
Remove union bolt and clutch hose from operating cylinder.
3.
Remove operating cylinder mounting bolts, and remove cylin-
der from vehicle.
Disassembly
NLCL0021
Remove dust cover, and remove piston assembly from cylinder
body.
Inspection
NLCL0022
Inspect for following, and replace parts if necessary.
I
Damage, foreign material, wear, rust, and pinholes on the cyl-
inder inner surface, piston, and sliding part of piston cup
I
Weak spring
I
Crack and deformation of dust cover
OPERATING CYLINDER
RS5F70A, RS5F50A
Components
CL-14
Assembly
NLCL0023
1.
Apply recommended rubber grease to piston cup and piston,
and insert piston assembly.
2.
Install dust cover.
Installation
NLCL0024
Install the components in the reverse order of removal. Adhere to
the operations described below.
CAUTION:
Install the hose without twisting it.
I
The copper washer of the union bolt should not be reused.
Always use a new copper washer for installation.
I
After finishing the operation, bleed air from the clutch
piping connector and operating cylinder. Refer to “Air
Bleeding Procedure”, CL-10.
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
OPERATING CYLINDER
RS5F70A, RS5F50A
Assembly
CL-15
SCL729
Removal
NLCL0042
1.
Remove fuel filter mounting bracket.
2.
Remove air cleaner and air duct.
3.
Drain brake fluid.
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
4.
Remove flare nut using a flare nut wrench.
5.
Remove clutch hose and clutch tube.
SCL730
Installation
NLCL0043
1.
When installing clutch hose to bracket, face lock plate in the
correct direction as shown to secure clutch hose.
CAUTION:
Install clutch hose without twisting or bending it.
2.
Tighten flare nut to the specified torque, using a flare nut
wrench.
: 15 - 18 N·m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
CAUTION:
Be careful not to damage flare nut and clutch tube.
3.
Install clutch hose to operating cylinder, and tighten mounting
bolts to the specified torque.
: 17 - 19 N·m (1.7 - 2.0 kg-m, 13 - 14 ft-lb)
4.
After finishing the operation, bleed air from the clutch piping.
Refer to “Air Bleeding Procedure”, CL-10.
PIPING
RS5F70A, RS5F50A
Removal
CL-16
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