Nissan Almera Tino V10. Manual — part 941
SMT059A
9.
Press on thrust washer and press on mainshaft rear bearing.
10. Press on mainshaft front bearing.
11. Measure
gear
end
play
as
a
final
check.
Refer
to
“DISASSEMBLY”, MT-74.
SMT744AA
Final Drive
DISASSEMBLY
NLMT0017
1.
Remove final gear.
2.
Remove speedometer drive gear by cutting it.
3.
Press out differential side bearings.
I
Be careful not to mix up the right and left bearings.
SMT612AA
4.
Drive out retaining pin and draw out pinion mate shaft.
5.
Remove pinion mate gears and side gears.
SMT083A
INSPECTION
NLMT0018
Gear, Washer, Shaft and Case
NLMT0018S01
I
Check mating surfaces of differential case, side gears and
pinion mate gears.
I
Check washers for wear.
SPD715
Bearings
NLMT0018S03
I
Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
I
When replacing taper roller bearing, replace outer and
inner race as a set.
REPAIR FOR COMPONENT PARTS
RS5F50A
Mainshaft and Gears (Cont’d)
MT-78
SMT062A
ASSEMBLY
NLMT0019
1.
Attach side gear thrust washers to side gears, then install pin-
ion mate washers and pinion mate gears in place.
SMT087A
2.
Insert pinion mate shaft.
I
When inserting, be careful not to damage pinion mate
thrust washers.
SMT610AH
3.
Measure clearance between side gear and differential case
with washers following the procedure below:
a.
Set Tool and dial indicator on side gear.
b.
Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
Clearance between side gear and differential case with
washers:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
c.
If not within specification, adjust clearance by changing thick-
ness of side gear thrust washers.
Differential side gear thrust washer:
Refer to SDS, MT-99.
SMT612AA
4.
Install retaining pin.
I
Make sure that retaining pin is flush with case.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
RS5F50A
Final Drive (Cont’d)
MT-79
SMT609A
5.
Install final gear.
6.
Install speedometer drive gear.
SMT648
7.
Press on differential side bearings.
SMT665C
Shift Control Components
INSPECTION
NLMT0020
I
Check contact surface and sliding surface for wear, scratches,
projections or other damage.
SMT030A
Case Components
REMOVAL AND INSTALLATION
NLMT0021
Input Shaft Oil Seal
NLMT0021S01
REPAIR FOR COMPONENT PARTS
RS5F50A
Final Drive (Cont’d)
MT-80
SMT031A
I
Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT034A
Mainshaft Front Bearing Outer Race
NLMT0021S02
I
Extract the oil channel and remove the mainshaft front bear-
ing outer race.
Mainshaft Rear Bearing Outer Race
NLMT0021S03
Refer to “Mainshaft Bearing Preload”, MT-100.
Differential Side Bearing Outer Race
NLMT0021S04
Refer to “Input Shaft End Play and Differential Side Bearing
Preload”, MT-100.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
RS5F50A
Case Components (Cont’d)
MT-81
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