Nissan Almera Tino V10. Manual — part 11
CLUTCH RELEASE MECHANISM
CL-15
[RS6F51R]
D
E
F
G
H
I
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M
A
B
CL
1.
Following the instructions below, apply grease to the specified points.
CAUTION:
Wipe off any old grease, debris, or powdery residue left on the grease applying surfaces.
●
Evenly apply a 1-mm thick coating of recommended grease to withdrawal lever and holder spring slid-
ing surface.
●
Apply recommended grease to withdrawal lever ball pin contact surface and inner slots of the release
bearing. The grease surface should be level with the surrounding area.
●
Apply a thin coat of recommended grease evenly to the release bearing sliding surface. Install release
bearing. Wipe off any excess grease that oozes from the parts and then remove release bearing.
2.
Install in the reverse order of the removal.
SCL815
CL-16
[RS6F51R]
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
PFP:30100
Removal and Installation
ECS0095B
CAUTION:
Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface, or
flywheel surface.
REMOVAL
1.
Remove manual transaxle from the vehicle. Refer to
.
2.
Loosen clutch cover mounting bolts evenly. Remove clutch cover and clutch disc.
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
●
Measure circumferential runout relative to the clutch disc center
spline. If it is outside the specification, replace the clutch disc.
●
Measure clutch disc spline and input shaft spline backlash at the
circumference of the disc. If outside the specification, replace.
●
Using calipers, measure the depth to the clutch disc facing rivet
heads. If it exceeds the allowable wear limit, replace the facing.
MCIA0130E
Runout limit/diameter of the area to be measured:
MODEL 240
1.0 mm (0.039 in) or less/230 mm
(9.06 in) dia.
Maximum allowable spline backlash:
MODEL 240
1.0 mm (0.039 in)
MCIA0131E
Facing wear limit (depth to the rivet head):
0.3 mm (0.012 in)
MCIA0132E
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CL-17
[RS6F51R]
D
E
F
G
H
I
J
K
L
M
A
B
CL
Clutch Cover
Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using a diaphragm adjusting wrench (special service tool).
●
Check clutch cover thrust ring for wear or breakage. If wear or
breakage is found, replace clutch cover assembly.
NOTE:
●
Worn thrust ring will generate a beating noise when tapped at
the rivet with a hammer.
●
Broken thrust ring will make a clinking sound when cover is
shaken up and down.
●
If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
Using a dial gauge, measure runout at the flywheel clutch contact
surface. If runout is outside the specification, replace the flywheel. If
a trace of burn or discoloration is found on the surface, repair it with
sandpaper.
CAUTION:
Measure it at flywheel outer face (not on knock pin and clutch
cover mounting hole).
INSTALLATION
1.
Apply recommended grease to clutch disc and input shaft splines.
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause slip or judder. Wipe off any grease oozing
from the parts.
2.
Install clutch disc and clutch cover. Pre-tighten mounting bolts and install clutch aligning bar.
3.
Tighten clutch cover attaching bolts evenly in two steps in the
order shown in the figure.
4.
Install manual transaxle. Refer to
.
Tolerance for diaphragm spring lever unevenness:
MODEL 240
0.7 mm (0.028 in)
SCL466-C
Allowable flywheel runout:
AEM100
Engine type
Tool number
YD22DDTi
ST20630000
Tightening torque:
First step
: 9.9 - 19 N·m (1.0 - 2.0 kg·m, 7 - 14 ft·lb)
Final step
: 35 - 44 N·m (3.5 - 4.5 kg·m, 26 - 32 ft·lb)
MCIA0133E
CL-18
[RS6F51R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Clutch Control System
ECS0095C
Clutch Master Cylinder
ECS0095D
Unit: mm (in)
Clutch Operating Cylinder
ECS0095E
Unit: mm (in)
Clutch Disc
ECS0095F
Unit: mm (in)
Clutch Cover
ECS0095G
Unit: mm (in)
Clutch Pedal
ECS0095H
Unit: mm (in)
Type of clutch control
Hydraulic
Inner diameter
15.87 (5/8)
Inner diameter
19.05 (3/4)
Engine type
YD22DDTi
Model
240
Facing size (outer dia.
×
inner dia.
×
thickness)
240
×
170
×
3.5 (9.45
×
6.69
×
0.138)
Thickness of disc assembly with lord
7.5 - 8.1 (0.295 - 0.319) with 6,865 N (700.2 kg, 1543.3 lb)
Wear limit of facing surface to rivet head
0.3 (0.012)
Runout limit/diameter of the area to be measured
1.0 (0.039) or less/230 (9.06) dia.
Maximum allowable spline backlash
1.0 (0.039)
Engine type
YD22DDTi
Model
240
Full-load
6,867 N (700.4 kg, 1543.7 lb)
Diaphragm spring lever height
37.0 - 39.0 (1.457 - 1.535)
Uneven limit diaphragm spring toe height
0.7 (0.028)
Clutch pedal stroke “S”
155 - 160 (6.10 - 6.30)
Pedal free play “A”
1 - 3 (0.04 - 0.12)
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