Nissan Pathfinder (2007 year). Manual — part 197
DTC P0456 EVAP CONTROL SYSTEM
EC-443
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2007 Pathfinder
CAUTION:
●
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
●
If the fuel filler cap is not tightened properly, the MIL may come on.
●
Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure
UBS00KA9
NOTE:
●
If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
●
After repair, make sure that the hoses and clips are installed properly.
●
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
●
Open engine hood before conducting following procedure.
●
If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
–
Fuel filler cap is removed.
–
Fuel is refilled or drained.
–
EVAP component parts is/are removed.
●
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1.
Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2.
Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32
°
C (32 - 90
°
F)
FUEL T/TMP SE: 0 - 35
°
C (32 - 95
°
F)
INT A/TEMP SE: More than 0
°
C (32
°
F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUEL LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3.
Turn ignition switch OFF and wait at least 10 seconds.
4.
Turn ignition switch ON.
5.
Select “EVP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
6.
Make sure that “OK” is displayed.
If “NG” is displayed, refer to
EC-445, "Diagnostic Procedure"
NOTE:
●
If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to
.
●
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
PBIB0837E
EC-444
DTC P0456 EVAP CONTROL SYSTEM
2007 Pathfinder
Overall Function Check
UBS00KAA
WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
●
Never use compressed air, doing so may damage the EVAP system.
●
Do not start engine.
●
Do not exceeded 4.12 kPa (0.042 kg/cm
2
, 0.6 psi).
1.
Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2.
Set the pressure pump and a hose.
3.
Also set a vacuum gauge via 3-way connector and a hose.
4.
Turn ignition switch ON.
5.
Connect GST and select Service $08.
6.
Using Service $08 control the EVAP canister vent control valve
(close).
7.
Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to
EC-445, "Diagnostic Procedure"
.
If OK, go to next step.
8.
Disconnect GST.
9.
Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE:
For more information, refer to GST instruction manual.
BBIA0550E
SEF462UI
DTC P0456 EVAP CONTROL SYSTEM
EC-445
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2007 Pathfinder
Diagnostic Procedure
UBS00KAB
1.
CHECK FUEL FILLER CAP DESIGN
1.
Turn ignition switch OFF.
2.
Check for genuine NISSAN fuel filler cap design.
OK or NG
OK
>> GO TO 2.
NG
>> Replace with genuine NISSAN fuel filler cap.
2.
CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK
>> GO TO 3.
NG
>> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.
CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK
>> GO TO 5.
NG
>> GO TO 4.
4.
CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to
EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)"
.
OK or NG
OK
>> GO TO 5.
NG
>> Replace fuel filler cap with a genuine one.
SEF915U
EC-446
DTC P0456 EVAP CONTROL SYSTEM
2007 Pathfinder
5.
INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. For the location of EVAP
service port, refer to
EC-33, "EVAPORATIVE EMISSION LINE
.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.
6.
CHECK FOR EVAP LEAK
With CONSULT-II
1.
Turn ignition switch ON.
2.
Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3.
Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
CAUTION:
●
Never use compressed air or a high pressure pump.
●
Do not exceed 4.12 kPa (0.042 kg/cm
2
, 0.6 psi) of pres-
sure in the system.
4.
Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to
EC-33, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK
>> GO TO 8.
NG
>> Repair or replace.
BBIA0550E
SEF916U
PEF917U
SEF200U
DTC P0456 EVAP CONTROL SYSTEM
EC-447
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2007 Pathfinder
7.
CHECK FOR EVAP LEAK
Without CONSULT-II
1.
Turn ignition switch OFF.
2.
Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3.
Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
●
Never use compressed air or a high pressure pump.
●
Do not exceed 4.12 kPa (0.042 kg/cm
2
, 0.6 psi) of pres-
sure in the system.
4.
Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to
EC-33, "EVAPORATIVE EMISSION LINE DRAWING"
OK or NG
OK
>> GO TO 8.
NG
>> Repair or replace.
8.
CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
●
EVAP canister vent control valve is installed properly.
Refer to
EC-36, "Removal and Installation"
●
EVAP canister vent control valve.
Refer to
EC-410, "Component Inspection"
OK or NG
OK
>> GO TO 9.
NG
>> Repair or replace EVAP canister vent control valve and O-ring.
9.
CHECK IF EVAP CANISTER SATURATED WITH WATER
1.
Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2.
Does water drain from the EVAP canister?
Yes or No
Yes
>> GO TO 10.
No (With CONSULT-II)>>GO TO 12.
No (Without CONSULT-II)>>GO TO 13.
BBIA0551E
SEF200U
BBIA0558E
EC-448
DTC P0456 EVAP CONTROL SYSTEM
2007 Pathfinder
10.
CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG
>> GO TO 11.
11.
DETECT MALFUNCTIONING PART
Check the following.
●
EVAP canister for damage
●
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1.
Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2.
Start engine.
3.
Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4.
Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5.
Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
OK or NG
OK
>> GO TO 16.
NG
>> GO TO 14.
13.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1.
Start engine and warm it up to normal operating temperature.
2.
Stop engine.
3.
Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4.
Start engine and let it idle for at least 80 seconds.
5.
Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK
>> GO TO 15.
NG
>> GO TO 14.
14.
CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to
.
OK or NG
OK
>> GO TO 15.
NG
>> Repair or reconnect the hose.
PBIB1678E
Vacuum should exist.
DTC P0456 EVAP CONTROL SYSTEM
EC-449
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2007 Pathfinder
15.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to
EC-403, "Component Inspection"
OK or NG
OK
>> GO TO 16.
NG
>> Replace EVAP canister purge volume control solenoid valve.
16.
CHECK FUEL TANK TEMPERATURE SENSOR
Refer to
EC-330, "Component Inspection"
OK or NG
OK
>> GO TO 17.
NG
>> Replace fuel level sensor unit.
17.
CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to
EC-426, "Component Inspection"
OK or NG
OK
>> GO TO 18.
NG
>> Replace EVAP control system pressure sensor.
18.
CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to
EC-33, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK
>> GO TO 19.
NG
>> Repair or reconnect the hose.
19.
CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20.
20.
CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to
EC-39, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
OK or NG
OK
>> GO TO 21.
NG
>> Repair or replace hoses and tubes.
21.
CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK
>> GO TO 22.
NG
>> Repair or replace hose, tube or filler neck tube.
22.
CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to
OK or NG
OK
>> GO TO 23.
NG
>> Replace refueling EVAP vapor cut valve with fuel tank.
EC-450
DTC P0456 EVAP CONTROL SYSTEM
2007 Pathfinder
23.
CHECK FUEL LEVEL SENSOR
Refer to
DI-20, "FUEL LEVEL SENSOR UNIT"
OK or NG
OK
>> GO TO 24.
NG
>> Replace fuel level sensor unit.
24.
CHECK INTERMITTENT INCIDENT
Refer to
EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT"
.
>> INSPECTION END
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