Nissan Titan A60. Manual — part 307
FRONT OIL SEAL
DLN-167
< REMOVAL AND INSTALLATION >
[FRONT FINAL DRIVE: M205]
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INSTALLATION
1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly to the gear carrier
using Tool.
CAUTION:
• Do not reuse front oil seal.
• Do not incline the new front oil seal when installing.
• Apply multi-purpose grease to the lips of the new front oil
seal.
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using suitable tool A, and
check the total preload torque using Tool B.
• The total preload torque should be within the total preload
torque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
• If the total preload torque is low, tighten the drive pinion lock
nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total pre-
load torque is met.
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
.
• Do not loosen drive pinion lock nut to adjust the total preload torque. If the drive pinion lock nut
torque or the total preload torque exceeds the specifications, replace the collapsible spacer and
tighten it again to adjust. Refer to
DLN-171, "Disassembly and Assembly"
• After adjustment, rotate drive pinion back and forth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal.
CAUTION:
Check the differential gear oil level after installation. Refer to
DLN-164, "Checking Differential Gear
.
Tool number
: KV38100500 (J-25273)
: KV38102200 ( — )
BDIA0003E
Tool number
B: ST3127S000 (J-25765-A)
Total preload torque: Refer to
.
WDIA0381E
DLN-168
< REMOVAL AND INSTALLATION >
[FRONT FINAL DRIVE: M205]
CARRIER COVER
CARRIER COVER
Removal and Installation
INFOID:0000000006179547
REMOVAL
1. Remove the front final drive assembly. Refer to
DLN-169, "Removal and Installation"
2. Remove the carrier cover bolts and separate the carrier cover
from the gear carrier using Tool.
CAUTION:
• Do not damage the mating surface.
• Do not insert flat-bladed screwdriver, this will damage the
mating surface.
INSTALLATION
1. Apply 3 mm (0.12 in) bead of sealant to the mating surface of
the carrier cover as shown.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove any old sealant adhering to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
2. Install the carrier cover to the gear carrier. Tighten the bolts to
the specified torque. Refer to
3. Install the front final drive assembly. Refer to
CAUTION:
Fill the front final drive assembly with recommended differential gear oil. Refer to
"Checking Differential Gear Oil"
.
Tool number
: KV10111100 (J-37228)
PDIA0699E
SDIA3204E
FRONT FINAL DRIVE
DLN-169
< UNIT REMOVAL AND INSTALLATION >
[FRONT FINAL DRIVE: M205]
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UNIT REMOVAL AND INSTALLATION
FRONT FINAL DRIVE
Removal and Installation
INFOID:0000000006179548
REMOVAL
1. Drain the differential gear oil. Refer to
DLN-164, "Changing Differential Gear Oil"
2. Remove the drive shafts from the front final drive assembly. Refer to
FAX-8, "Removal and Installation"
3. Remove the front cross member.
4. Remove the front propeller shaft from the front final drive assembly. Refer to
.
5. Disconnect the vent hose from the front final drive assembly.
6. Support the front final drive assembly using a suitable jack.
1.
Front final drive assembly
2.
Front cross member
3. Undercover (if equipped)
SDIA3220E
DLN-170
< UNIT REMOVAL AND INSTALLATION >
[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
7. Remove the front final drive assembly bolts, then remove the
front final drive assembly.
CAUTION:
Support the front final drive assembly while removing using
a suitable jack.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Make sure there are no pinched or restricted areas on the breather hose caused by folding or bend-
ing when installing it.
• Fill the front final drive assembly with differential gear oil after installation. Refer to
"Checking Differential Gear Oil"
.
BDIA0008E
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