Nissan Pathfinder (2008 year). Manual — part 432

SERVICE DATA AND SPECIFICATIONS (SDS)

HA-59

< SERVICE DATA AND SPECIFICATIONS (SDS)

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Service Data and Specification (SDS)

INFOID:0000000001689457

COMPRESSOR

OIL

REFRIGERANT

Make

ZEXEL VALEO CLIMATE CONTROL

Model

DKS-17D

Type

Swash plate

Displacement

175.5 cm

3

(10.7 in

3

) / revolution

Cylinder bore

×

stroke

30.5 mm (1.20 in) x 24.0 mm (0.94 in)

Direction of rotation

Clockwise (viewed from drive end)

Drive belt

Poly V

Name

NISSAN A/C System Oil Type S or equivalent

Capacity

210 m

(7.1 US fl oz, 7.4 Imp fl oz)

Type

HFC 134a (R-134a)

Capacity

0.85

±

0.05 kg (1.87

±

0.11 lb)

HAC-1

VENTILATION, HEATER & AIR CONDITIONER

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SECTION

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CONTENTS

HEATER & AIR CONDITIONING CONTROL SYSTEM

AUTOMATIC AIR CONDITIONER

BASIC INSPECTION . . . . . . . . .

4

DIAGNOSIS AND REPAIR WORKFLOW . . ..

4

How to Perform Trouble Diagnosis For Quick And
Accurate Repair . . . . . . . . . . . . . ..
..

4

INSPECTION AND ADJUSTMENT . . . . . .

5

Operational Check (Front) . . . . . . . . . .....

5

Operational Check (Rear) . . . . . . . . . .....

6

FUNCTION DIAGNOSIS . . . . . . . ...

8

FUNCTION INFORMATION . . . . . . . .

8

Component Part Location . . . . . . . . . .....

8

Symptom Table . . . . . . . . . . . . . ...

11

REFRIGERATION SYSTEM . . . . . . . ..

13

Refrigerant Cycle . . . . . . . . . . . . .

13

Refrigerant System Protection . . . . . . . .

13

AUTOMATIC AIR CONDITIONER SYSTEM . .

14

Control System Diagram . . . . . . . . . . .

14

Control System Description . . . . . . . . . .

14

Discharge Air Flow (Front) . . . . . . . . . ..

17

Switches And Their Control Function (Front) . . ..

18

Switches And Their Control Function (Rear) . . ...

19

CAN COMMUNICATION SYSTEM . . . . .

20

System Description . . . . . . . . . . . . .

20

DIAGNOSIS SYSTEM (HVAC) . . . . . . ..

21

CONSULT-III Function (HVAC) . . . . . . . ...

21

DIAGNOSIS SYSTEM (BCM) . . . . . . .

22

CONSULT-III Function (BCM) . . . . . . . . .

22

SELF-DIAGNOSIS FUNCTION . . . . . . ..

23

A/C Auto Amp. Self-Diagnosis . . . . . . . .

23

A/C and AV Switch Assembly Self-Diagnosis . . .

23

A/C System Self-Diagnosis Code Chart . . . . ..

24

COMPONENT DIAGNOSIS . . . . . . .

25

MODE DOOR MOTOR . . . . . . . . . ..

25

System Description . . . . . . . . . . . . ..

25

Mode Door Motor (Front) Component Function
Check . . . . . . . . . . . . . . . . . ..

26

Mode Door Motor (Front) Diagnosis Procedure . ..

27

AIR MIX DOOR MOTOR . . . . . . . . ...

31

System Description . . . . . . . . . . . . ..

31

Air Mix Door Motor Component Function Check . .

32

Air Mix Door Motor (Driver) Diagnosis Procedure .

33

Air Mix Door Motor (Passenger) Diagnosis Proce-
dure . . . . . . . . . . . . . . . . . . .

37

INTAKE DOOR MOTOR . . . . . . . . ...

41

System Description . . . . . . . . . . . . ..

41

Intake Door Motor Component Function Check . ..

42

Intake Door Motor Diagnosis Procedure . . . . .

43

BLOWER MOTOR CONTROL SYSTEM . . ..

45

System Description . . . . . . . . . . . . ..

45

Front Blower Motor Component Function Check .

46

Front Blower Motor Diagnosis Procedure . . . .

47

Front Blower Motor Component Inspection . . . .

50

Rear Blower Motor Description . . . . . . . .

51

Rear Blower motor Component Function Check . .

52

Rear Air Control (Front) Diagnosis Procedure #1 .

53

Rear Air Control (Rear) Diagnosis Procedure #2 .

54

Rear Air Control (Rear) Diagnosis Procedure #3 .

55

Rear Air Control (Rear) Diagnosis Procedure #4 .

58

Rear Blower Motor And Relay Component Inspec-
tion . . . . . . . . . . . . . . . . . . ...

59

REAR AIR CONTROL SYSTEM . . . . . ...

61

Rear Air Control System Description . . . . . ...

61

Rear Air Control Component Function Check . . .

61

Rear Air Control (Front) Diagnosis Procedure . . .

62

Rear Air Control (Rear) Diagnosis Procedure . . .

64

MAGNET CLUTCH . . . . . . . . . . ...

67

System Description . . . . . . . . . . . . ..

67

HAC-2

Magnet Clutch Component Function Check . . ...

67

Magnet Clutch Diagnosis Procedure . . . . . ..

68

WATER VALVE CIRCUIT . . . . . . . . ..

72

Water Valve Description (VK56DE) . . . . . ....

72

Water Valve Diagnosis Procedure (VK56DE) . . .

72

HEATER PUMP . . . . . . . . . . . . .

74

System Description (VQ40DE) . . . . . . . ...

74

Diagnosis Procedure (VQ40DE) . . . . . . . .

74

Component Inspection (VQ40DE) . . . . . . ..

76

AMBIENT SENSOR . . . . . . . . . . ...

77

Component Description . . . . . . . . . . ..

77

Ambient Sensor Diagnosis Procedure . . . . ....

77

Ambient Sensor Component Inspection . . . . .

78

IN-VEHICLE SENSOR . . . . . . . . . ...

80

Component Description . . . . . . . . . . ..

80

In-Vehicle Sensor Diagnosis Procedure . . . . .

80

In-Vehicle Sensor Component Inspection . . . ..

82

OPTICAL SENSOR . . . . . . . . . . ...

83

Component Description . . . . . . . . . . ..

83

Optical Sensor Diagnosis Procedure . . . . . ..

83

INTAKE SENSOR . . . . . . . . . . . ..

85

System Description . . . . . . . . . . . . .

85

Intake Sensor Diagnosis Procedure . . . . . ...

85

Intake Sensor Component Inspection . . . . ....

86

POWER SUPPLY AND GROUND CIRCUIT
FOR CONTROLLER . . . . . . . . . . ..

87

Component Description . . . . . . . . . . ..

87

A/C Auto Amp. Component Function Check . . ..

87

A/C Auto Amp Power and Ground Diagnosis Pro-
cedure . . . . . . . . . . . . . . . . .
.

88

ECU DIAGNOSIS . . . . . . . . . .

89

AIR CONDITIONER CONTROL . . . . . .

89

A/C Auto Amp. Terminals Reference Values . . .

89

Wiring Diagram . . . . . . . . . . . . . ...

91

SYMPTOM DIAGNOSIS . . . . . . .

106

AIR CONDITIONER CONTROL . . . . . ..

106

Symptom Matrix Chart . . . . . . . . . . .

106

INSUFFICIENT COOLING . . . . . . . ...

107

Component Function Check . . . . . . . . ..

107

Performance Test Diagnoses . . . . . . . .

108

Performance Chart . . . . . . . . . . . .

110

Test Reading . . . . . . . . . . . . . . .

111

Trouble Diagnoses for Unusual Pressure . . . ..

112

INSUFFICIENT HEATING . . . . . . . ...

115

Component Function Check . . . . . . . . ..

115

NOISE . . . . . . . . . . . . . . . ..

117

Component Function Check . . . . . . . . ..

117

MEMORY FUNCTION DOES NOT OPERATE ..

119

Memory Function Check . . . . . . . . . ...

119

PRECAUTION . . . . . . . . . . ...

120

PRECAUTIONS . . . . . . . . . . . .

120

Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" . . . . ..

120

Working with HFC-134a (R-134a) . . . . . . .

120

Precaution for Service Equipment . . . . . .

121

MANUAL AIR CONDITIONER

BASIC INSPECTION . . . . . . . . .

122

DIAGNOSIS AND REPAIR WORKFLOW . .

122

How to Perform Trouble Diagnosis For Quick And
Accurate Repair . . . . . . . . . . . . .

122

INSPECTION AND ADJUSTMENT . . . . ..

123

Operational Check . . . . . . . . . . . .

123

FUNCTION DIAGNOSIS . . . . . . ...

125

FUNCTION INFORMATION . . . . . . . .

125

Component Part Location . . . . . . . . . .

125

Symptom Table . . . . . . . . . . . . . .

127

REFRIGERATION SYSTEM . . . . . . . .

128

Refrigerant Cycle . . . . . . . . . . . . ..

128

Refrigerant System Protection . . . . . . . ..

128

MANUAL AIR CONDITIONER SYSTEM . . .

129

Control System Diagram . . . . . . . . . ...

129

Control System Description . . . . . . . . ..

129

Discharge Air Flow . . . . . . . . . . . .

131

Switches And Their Control Function . . . . .

131

CAN COMMUNICATION SYSTEM . . . . ..

133

System Description . . . . . . . . . . . ...

133

DIAGNOSIS SYSTEM (BCM) . . . . . . ...

134

CONSULT-III Function (BCM) . . . . . . . ..

134

COMPONENT DIAGNOSIS . . . . . ..

135

MODE DOOR MOTOR . . . . . . . . . .

135

System Description . . . . . . . . . . . ...

135

Mode Door Motor (Front) Component Function
Check . . . . . . . . . . . . . . . . .

135

Mode Door Motor (Front) Diagnosis Procedure .

136

AIR MIX DOOR MOTOR . . . . . . . . ..

139

System Description . . . . . . . . . . . ...

139

Air Mix Door Motor Component Function Check ..

140

Air Mix Door Motor Diagnosis Procedure . . . ..

141

INTAKE DOOR MOTOR . . . . . . . . ...

143

System Description . . . . . . . . . . . ...

143

Intake Door Motor Component Function Check .

143

Intake Door Motor Diagnosis Procedure . . . ...

144

BLOWER MOTOR . . . . . . . . . . .

146

HAC-3

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System Description . . . . . . . . . . . ...

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Front Blower Motor Component Function Check ..

146

Front Blower Motor Diagnosis Procedure . . . .

147

Front Blower Motor Component Inspection . . ...

151

MAGNET CLUTCH . . . . . . . . . . ...

152

System Description . . . . . . . . . . . ...

152

Magnet Clutch Component Function Check . . .

152

Magnet Clutch Diagnosis Procedure . . . . . .

152

INTAKE SENSOR . . . . . . . . . . .

157

System Description . . . . . . . . . . . ...

157

Intake Sensor Diagnosis Procedure . . . . . ..

157

Intake Sensor Component Inspection . . . . ...

158

POWER SUPPLY AND GROUND CIRCUIT
FOR CONTROLLER . . . . . . . . . .

159

Component Description . . . . . . . . . . .

159

Front Air Control Component Function Check . ..

159

Front Air Control Power and Ground Diagnosis
Procedure . . . . . . . . . . . . . . . ..

160

ECU DIAGNOSIS . . . . . . . . . ...

161

AIR CONDITIONER CONTROL . . . . . ...

161

System Description . . . . . . . . . . . ...

161

System Operation . . . . . . . . . . . . .

161

Front Air Control Terminals Reference Values . .

162

Wiring Diagram . . . . . . . . . . . . . ..

164

SYMPTOM DIAGNOSIS . . . . . . .

171

AIR CONDITIONER CONTROL . . . . . ..

171

Symptom Matrix Chart . . . . . . . . . . .

171

INSUFFICIENT COOLING . . . . . . . ..

172

Component Function Check . . . . . . . . ..

172

Performance Test Diagnoses . . . . . . . .

173

Performance Chart . . . . . . . . . . . .

175

Test Reading . . . . . . . . . . . . . . .

176

Trouble Diagnoses for Unusual Pressure . . . ..

177

INSUFFICIENT HEATING . . . . . . . ...

181

Component Function Check . . . . . . . . ..

181

NOISE . . . . . . . . . . . . . . . ..

183

Component Function Check . . . . . . . . ..

183

PRECAUTION . . . . . . . . . . .

185

PRECAUTIONS . . . . . . . . . . . ...

185

Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" . . . . ...

185

Working with HFC-134a (R-134a) . . . . . . .

185

Precaution for Service Equipment . . . . . . .

186

HAC-4

< BASIC INSPECTION >

[AUTOMATIC AIR CONDITIONER]

DIAGNOSIS AND REPAIR WORKFLOW

BASIC INSPECTION

DIAGNOSIS AND REPAIR WORKFLOW

How to Perform Trouble Diagnosis For Quick And Accurate Repair

INFOID:0000000001366682

WORK FLOW

1.

LISTEN TO CUSTOMER COMPLAINT

Listen to customer complaint. Get detailed information about the conditions and environment when the symp-
tom occurs.

>> GO TO 2

2.

CHECK FOR SERVICE BULLETINS

Check for any service bulletins.

>> GO TO 3.

3.

VERIFY THE SYMPTOM WITH OPERATIONAL CHECK

Verify the symptom with operational check. Refer to

HAC-123, "Operational Check"

.

Can a symptom be duplicated?

YES

>> GO TO 4

NO

>> GO TO 5

4.

GO TO APPROPRIATE TROUBLE DIAGNOSIS

Go to appropriate trouble diagnosis. Refer to

HAC-171, "Symptom Matrix Chart"

.

Can a symptom be duplicated?

>> GO TO 5.

5.

PERFORM THE A/C AUTO AMP SELF-DIAGNOSIS

Perform A/C auto amp. self-diagnosis. Refer to

HAC-23, "A/C Auto Amp. Self-Diagnosis"

.

>> If any diagnostic trouble codes set. Refer to

HAC-24, "A/C System Self-Diagnosis Code Chart"

.

>> Confirm the repair by performing operational check. Refer to

HAC-123, "Operational Check"

.

INSPECTION AND ADJUSTMENT

HAC-5

< BASIC INSPECTION >

[AUTOMATIC AIR CONDITIONER]

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INSPECTION AND ADJUSTMENT

Operational Check (Front)

INFOID:0000000001366683

The purpose of the operational check is to confirm that the system operates properly.

CHECKING MEMORY FUNCTION

1.

Set the temperature to 32

°

C (90

°

F).

2.

Press the OFF switch.

3.

Turn ignition switch OFF.

4.

Turn ignition switch ON.

5.

Press the AUTO switch.

6.

Confirm that the set temperature remains at previous temperature.

7.

Press the OFF switch.

If NG, go to trouble diagnosis procedure for

HAC-119, "Memory Function Check"

.

If OK, continue with next check.

CHECKING BLOWER

1.

Press the blower speed control switch (+) once, blower should operate on low speed. The fan display
should have one bar lit (on display).

2.

Press the blower speed control switch (+) again, and continue checking blower speed and fan display until
all speeds are checked.

3.

Leave blower on maximum speed.

If NG, go to trouble diagnosis procedure for

HAC-147, "Front Blower Motor Diagnosis Procedure"

.

If OK, continue with next check.

CHECKING DISCHARGE AIR

1.

Press MODE switch four times and the DEF

switch.

2.

Each position indicator should change shape (on display).

3.

Confirm that discharge air comes out according to the air distribution table. Refer to

HAC-17, "Discharge

Air Flow (Front)"

Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for

HAC-136, "Mode Door Motor (Front) Diagnosis Procedure"

.

If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
fresh when the FOOT, DEF or D/F is selected.

CHECKING RECIRCULATION (

,

ONLY)

1.

Press recirculation (

) switch one time. Recirculation indicator should illuminate.

2.

Press recirculation (

) switch one more time. Recirculation indicator should go off.

3.

Listen for intake door position change (blower sound should change slightly).

If NG, go to trouble diagnosis procedure for

HAC-144, "Intake Door Motor Diagnosis Procedure"

.

If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at fresh
when the FOOT, DEF or D/F is selected. REC (

) is not allowed in DEF (

) D/F (

) or FOOT (

).

CHECKING TEMPERATURE DECREASE

1.

Rotate temperature control dial (drive or passenger) counterclockwise until 18

°

C (60

°

F) is displayed.

2.

Check for cold air at appropriate discharge air outlets.

Conditions

: Engine running and at normal operating temperature

HAC-6

< BASIC INSPECTION >

[AUTOMATIC AIR CONDITIONER]

INSPECTION AND ADJUSTMENT

If NG, listen for sound of air mix door motor operation. If OK, go to trouble diagnosis procedure for

HAC-172,

"Component Function Check"

. If air mix door motor appears to be malfunctioning, go to

HAC-32, "Air Mix Door

Motor Component Function Check"

.

If OK, continue the check.

CHECKING TEMPERATURE INCREASE

1.

Rotate temperature control dial clockwise (drive or passenger) until 32

°

C (90

°

F) is displayed.

2.

Check for hot air at appropriate discharge air outlets.

If NG, listen for sound of air mix door motor operation. If OK, go to trouble diagnosis procedure for

HAC-181,

"Component Function Check"

. If air mix door motor appears to be malfunctioning, go to

HAC-32, "Air Mix Door

Motor Component Function Check"

.

If OK, continue with next check.

CHECK A/C SWITCH

1.

Press A/C switch when AUTO switch is ON, or in manual mode.

2.

A/C switch indicator will turn ON.
• Confirm that the compressor clutch engages (sound or visual inspection).

NOTE:
If current mode setting is DEF or D/F, compressor clutch will already be engaged and cannot be turned off.
If NG, go to trouble diagnosis procedure for

HAC-152, "Magnet Clutch Diagnosis Procedure"

.

If OK, continue with next check.

CHECKING AUTO MODE

1.

Press AUTO switch.

2.

Display should indicate AUTO.
• If ambient temperature is warm, and selected temperature is cool, confirm that the compressor clutch

engages (sound or visual inspection). (Discharge air and blower speed will depend on ambient, in-vehi-
cle, and set temperatures.)

If NG, go to trouble diagnosis procedure for

HAC-160, "Front Air Control Power and Ground Diagnosis Proce-

dure"

, then if necessary, trouble diagnosis procedure for

HAC-152, "Magnet Clutch Diagnosis Procedure"

.

If all operational checks are OK (symptom cannot be duplicated), go to malfunction Simulation Tests in

HAC-

122, "How to Perform Trouble Diagnosis For Quick And Accurate Repair"

and perform tests as outlined to sim-

ulate driving conditions environment. If symptom appears. Refer to

HAC-171, "Symptom Matrix Chart"

, and

perform applicable trouble diagnosis procedures.

Operational Check (Rear)

INFOID:0000000001366684

The purpose of the operational check is to confirm that the system operates properly.

CHECKING REAR BLOWER MOTOR

1.

Turn the ignition switch ON.

2.

Rotate rear air control (front) blower control dial to low speed.

3.

Rotate the blower control dial clockwise and continue checking blower speed until all speeds are checked.

4.

Leave blower on maximum speed.

5.

Press the REAR CTRL switch from the rear air control (front).

6.

Rotate rear air control (rear) blower control dial to low speed.

7.

Rotate the blower control dial clockwise and continue checking blower speed until all speeds are checked.

8.

Leave blower on maximum speed.

If NG, go to trouble diagnosis procedure for

HAC-52, "Rear Blower motor Component Function Check"

.

If OK, continue with next check.

CHECKING REAR TEMPERATURE DECREASE

1.

Press the REAR CTRL switch (indicator off).

2.

Rotate the rear air control (front) temperature control dial counterclockwise to maximum cold.

3.

Check for cold air at appropriate discharge air outlets.

Conditions

: Engine running and at normal operating temperature

INSPECTION AND ADJUSTMENT

HAC-7

< BASIC INSPECTION >

[AUTOMATIC AIR CONDITIONER]

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4.

Press the REAR CTRL switch (indicator on) from the rear air control (front).

5.

Rotate the rear air control (rear) temperature control dial counterclockwise to maximum cold.

6.

Check for cold air at appropriate discharge air outlets.

If NG, listen for sound of air mix door motor operation. If OK, go to trouble diagnosis procedure for

HAC-140,

"Air Mix Door Motor Component Function Check"

. If air mix door motor appears to be malfunctioning, go to

HAC-64, "Rear Air Control (Rear) Diagnosis Procedure"

.

If OK, continue with next check.

CHECKING REAR TEMPERATURE INCREASE

1.

Press the REAR CTRL switch (indicator off).

2.

Rotate the rear air control (front) temperature control dial clockwise to maximum heat.

3.

Check for hot air at appropriate discharge air outlets.

4.

Press the REAR CTRL switch (indictor on) from the rear air control (front).

5.

Rotate the rear air control (rear) temperature control dial clockwise to maximum heat.

6.

Check for hot air at appropriate discharge air outlets.

If NG, listen for sound of air mix door motor operation. If OK, go to trouble diagnosis procedure for

HAC-115,

"Component Function Check"

. If air mix door motor appears to be malfunctioning, go to

HAC-64, "Rear Air

Control (Rear) Diagnosis Procedure"

.

If NG, go to trouble diagnosis procedure for

HAC-181, "Component Function Check"

.

If all operational checks are OK (symptom cannot be duplicated), go to

HAC-122, "How to Perform Trouble

Diagnosis For Quick And Accurate Repair"

and perform tests as outlined. If symptom appears, refer to

HAC-

171, "Symptom Matrix Chart"

and perform applicable trouble diagnosis procedures.

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