Nissan Pathfinder (2008 year). Manual — part 213
DLN-288
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
DISASSEMBLY AND ASSEMBLY
TRANSFER ASSEMBLY
Disassembly and Assembly
INFOID:0000000001282321
COMPONENTS
1.
Baffle plate
2.
Breather tube
3.
Front case
4.
Snap ring
5.
Input oil seal
6.
Self-lock nut
7.
Companion flange
8.
Front oil seal
9.
4LO switch (gray with green
paint)
10. ATP switch (black)
11.
Rear case
12. Wait detection switch (gray)
13. Gasket
14. Filler plug
15. Drain plug
16. O-ring
17. Transfer control device
18. Harness bracket
19. Dust cover
20. Rear oil seal
21. Air breather hose clamp
22. Retainer bolt
23. Gasket
A.
Apply Genuine Anaerobic Liquid
Gasket or equivalent.
B.
Apply Genuine Silicone RTV or
equivalent.
WDIA0385E
TRANSFER ASSEMBLY
DLN-289
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
DISASSEMBLY
1.
Remove the drain plug and filler plug.
1.
Input bearing
2.
Snap ring
3.
Internal gear
4.
Carrier bearing
5.
Sun gear
6.
Needle bearing
7.
Metal bushing
8.
Planetary carrier assembly
9.
L-H sleeve
10. Drive chain
11.
Mainshaft
12. Sprocket
13. 2-4 sleeve
14. Clutch gear
15. Oil pump assembly
16. Retainer
17. Mainshaft rear bearing
18. Front bearing
19. Front drive shaft
20. Rear bearing
21. L-H shift fork
22. L-H shift rod
23. Retaining pin
24. 2-4 shift bracket
25. 2-4 shift fork
26. Fork guide collar
27. 2-4 shift fork spring
28. Retaining ring
29. Snap ring
30. Shift collar
31. Clevis pin
32. Drum cam
33. Control shift rod
34. Spacer
AWDIA0016GB
DLN-290
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
2.
Remove the transfer control device from the rear case.
3.
Remove the O-ring from the transfer control device.
4.
Remove the self-lock nut from the companion flange using Tool.
5.
Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.
6.
Remove the companion flange using suitable tool.
7.
Remove the front oil seal from the front case using Tool.
CAUTION:
Do not damage front case or front drive shaft.
SDIA2212E
Tool number
: KV40104000 (
—
)
SDIA2841E
SDIA2779E
WDIA0133E
Tool number
: ST33290001 (J-34286)
SDIA2423E
TRANSFER ASSEMBLY
DLN-291
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
8.
Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.
9.
Remove the wait detection switch (gray) from the rear case.
10. Remove the dust cover from the rear case using suitable tool.
CAUTION:
Do not damage rear case.
11. Remove the rear oil seal from the rear case using Tool.
CAUTION:
Do not damage rear case or mainshaft.
12. Remove the input oil seal from the front case using suitable tool.
CAUTION:
Do not damage front case, sun gear or input bearing.
PDIA0090E
PDIA0091E
PDIA0092E
Tool number
: ST33290001 (J-34286)
SDIA2424E
PDIA0094E
DLN-292
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
13. Remove the retainer bolts and gaskets.
14. Remove the rear case bolts, harness bracket and air breather
hose clamp from the rear case.
15. Separate the front case from the rear case. Then remove the
rear case by prying it up using suitable tool.
CAUTION:
Do not damage the mating surface.
16. Remove the spacer from the control shift rod.
CAUTION:
Do not drop spacer.
17. Remove the snap ring from the mainshaft using suitable tool.
18. Remove the mainshaft rear bearing from the mainshaft using
suitable tool.
19. Remove the retainer from the mainshaft.
SDIA2789E
SDIA3422E
PDIA0096E
SDIA2430E
WDIA0135E
TRANSFER ASSEMBLY
DLN-293
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
20. Remove the snap ring from the mainshaft using suitable tool.
21. Remove the oil pump assembly from the mainshaft.
22. Remove the snap ring from the mainshaft using suitable tool.
23. Remove the clutch gear from the mainshaft.
24. Remove the snap ring from the L-H shift rod assembly using
suitable tool.
25. Remove the 2-4 sleeve and 2-4 shift fork assembly from the
mainshaft.
26. Remove the drive chain together with the sprocket and front
drive shaft from the front case.
27. Remove the mainshaft from the sun gear assembly.
28. Remove the L-H shift rod assembly and control shift rod assem-
bly from the front case.
29. Remove the L-H sleeve together with the L-H shift fork from the
planetary carrier assembly.
30. Remove the snap ring from the sun gear.
CAUTION:
Do not damage sun gear or input bearing.
SDIA2461E
SDIA2462E
SDIA2463E
SDIA2464E
PDIA0099E
DLN-294
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
31. Press the sun gear assembly and planetary carrier assembly
from the front case using Tool.
32. Remove the snap ring from the front case.
33. Remove the internal gear from the front case.
34. Remove the snap ring from the front case.
35. Remove the input bearing from the front case using Tool.
Tool number
: KV38100200 (
—
)
PDIA0100E
PDIA0101E
PDIA0305E
PDIA0103E
Tool number
: KV38100200 (
—
)
PDIA0104E
TRANSFER ASSEMBLY
DLN-295
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
36. Remove the baffle plate from the front case.
37. Remove the breather tube from the front case.
INSPECTION AFTER DISASSEMBLY
Case
Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.
Sleeve
Check the items below. If necessary, replace them with new ones.
• Damage and excessive wear of the contact surfaces of the
sprocket, mainshaft and sleeve.
• Sleeve must move smoothly.
Gear, Shaft and Drive Chain
Check the items below. If necessary, replace them with new ones.
• Damage, peeling, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.
Bearing
PDIA0105E
PDIA0145E
PDIA0136E
SDIA2790E
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст