Nissan Versa Note. Manual — part 403
PREPARATION
EX-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000009405627
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service Tool
INFOID:0000000009405628
Tool number
(Kent-Moore No.)
Tool name
Description
KV10114400
(J-38365-N1)
Heated oxygen sensor wrench
Loosening or tightening heated oxygen sen-
sors:
a: 22 mm (0.87 in)
S-NT636
(Kent-Moore No.)
Tool name
Description
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner
Reconditioning the exhaust system threads
before installing a new oxygen sensor (Use
with anti-seize lubricant shown below):
a: J-43897-18 (18 mm dia.) for zirconia ox-
ygen sensor
b: J-43897-12 (12 mm dia.) for titania oxy-
gen sensor
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907)
Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
Power tool
Loosening nuts, screws and bolts
AEM488
AEM489
PIIB1407E
EX-4
< PERIODIC MAINTENANCE >
EXHAUST SYSTEM
PERIODIC MAINTENANCE
EXHAUST SYSTEM
Inspection
INFOID:0000000009405629
Check exhaust pipes, muffler, and mounting for improper attach-
ment, leaks, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts.
SMA211A
EXHAUST SYSTEM
EX-5
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
EXHAUST SYSTEM
Exploded View
INFOID:0000000008969011
WARNING:
• Perform the procedures with the exhaust system fully cooled down to avoid injury from the hot
exhaust system.
• Be careful not to cut your hand on the insulator edge.
CAUTION:
Use genuine NISSAN exhaust system parts or equivalent, which are specifically designed for heat
resistance, corrosion resistance, and shape.
REMOVAL
• Disconnect each joint and mounting.
• Remove heated oxygen sensor 2 (1) using Tool (A).
1.
Seal bearing
2.
Spring
3.
Heated oxygen sensor 2
4.
Front Exhaust tube
5.
Seal bearing
6.
Mounting rubber
7.
Center muffler
8.
Ring gasket
9.
Main muffler
A.
To Exhaust manifold
ALBIA1144ZZ
Tool number
: KV10114400 (J-38365-N1)
: Front
ALBIA1136ZZ
EX-6
< REMOVAL AND INSTALLATION >
EXHAUST SYSTEM
INSTALLATION
CAUTION:
• Do not reuse gasket.
• Do not reuse seal bearing.
• Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor. Use a new one.
• Before installing a new heated oxygen sensor 2, clean exhaust system threads using a suitable tool
and apply anti-seize lubricant.
• Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
• Prevent rust preventives from adhering to the sensor body.
• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat
insulator, remove them.
• When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust gas leaks.
• When installing each mounting rubber, use silicon oil to avoid twisting.
• Temporarily tighten nuts and bolts. Check each part for unusual interference and mounting rubber
interference, and then tighten them to the specified torque.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear
and right/left directions.
Exhaust Manifold to Exhaust Front Tube
1. Place a piece of wood (A) on seal bearing (2) and securely
insert the seal bearing on the exhaust manifold (1) side, using a
plastic hammer (B).
CAUTION:
• Do not damage the seal bearing surface during insertion.
• If seal bearing is inserted by hammering directly without
using a piece of wood, the seal bearing is deformed and
exhaust gas leaks. To insert seal bearing, always use a
piece of wood and insert straight.
2. Check that seal bearing (1) is in absolute contact (C) with the
flange (A). If there is clearance (B), insert seal bearing straight
by hand to bring the seal bearing into absolute contact with the
flange.
CAUTION:
• Do not use a tool for insertion.
• Do not insert seal bearing by tightening exhaust front
tube.
Oxygen sensor thread cleaner
: J-43897-12
Oxygen sensor thread cleaner
: J-43897-18
JPBIA6288ZZ
JPBIA6289ZZ
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