Nissan Frontier D22. Manual — part 929

TF-22

TRANSFER ASSEMBLY

d.

Install counter gear assembly by tapping lightly using a soft
hammer, as shown.

e.

Install cross shaft and inner shift lever.

●

When replacing cross shaft, outer shift lever or outer
shift lever lock pin, replace them as a set.

f.

Apply sealant to plug and install it into front case using a soft
hammer, as shown.
Use Genuine Anaerobic Liquid Gasket or equivalent. Refer
to

GI-42, "RECOMMENDED CHEMICAL PRODUCTS AND

SEALANTS"

.

g.

Insert interlock plunger into front case.

h.

Install L & H shift rod and fork assembly with coupling sleeve.

SMT327A

SMT798A

SMT330A

SMT331A

SMT332A

TRANSFER ASSEMBLY

TF-23

C

E

F

G

H

I

J

K

L

M

A

B

TF

i.

Install 2-4 shift rod.

j.

Install transfer neutral position switch, check balls, check
springs and plugs.

●

Apply sealant to switches and plugs.

●

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to

GI-42, "RECOMMENDED CHEMICAL PRODUCTS

AND SEALANTS"

.

2.

Select counter gear rear bearing shim.

a.

Seat counter gear assembly using Tool, as shown.

b.

Place J34291-1 (bridge), J34291-2 (legs) and J34291-5 (gaug-
ing cylinder) on machined surface of center case, allowing
J34291-5 (gauging cylinder) to rest on top outer portion of
counter gear rear bearing. Lock J34291-5 (gauging cylinder) in
place.

ATF015

WTF010

SMT590A

SMT591A

TF-24

TRANSFER ASSEMBLY

c.

Insert J34291-20 (gauging plunger) into J34291-5 (gauging cyl-
inder).

d.

Place J34291-1 (bridge), J34291-2 (legs), J34291-5 (gauging
cylinder) and J34291-20 (gauging plunger) onto machined sur-
face of front case assembly, allowing gauging plunger to drop
until it contacts counter gear rear bearing mating surface.

e.

Lock J34291-20 (gauging plunger) in place and use feeler
gauge to measure end play between J34291-5 (gauging cylin-
der) and J34291-20 (gauging plunger).

f.

Use measured distance to select correct counter gear rear bear-
ing shim.

3.

Place suitable shim with grease on counter gear rear bearing.

4.

Apply ATF to each part in front case.

SMT592A

SMT593A

Allowable counter gear
end play

: 0 - 0.2 mm (0 - 0.0079 in)

Allowable counter gear
rear bearing shim

: Refer to

TF-40, "COUNTER

GEAR REAR BEARING"

.

SMT594A

SMT336A

TRANSFER ASSEMBLY

TF-25

C

E

F

G

H

I

J

K

L

M

A

B

TF

5.

Assemble center case assembly as follows:

a.

Install mainshaft on center case by tapping lightly using a soft
hammer, as shown.

●

Apply ATF to mainshaft front bearing.

b.

Install bearing retainer.

c.

Put drive chain onto the front drive sprocket and front drive
shaft, and then put them in center case.

SMT406A

Bearing retainer

: 16 - 21 N·m (1.6 - 2.1 kg-m,
12 - 15 ft-lb)

SMT407A

SMT408A

SMT409A