Nissan Frontier D22. Manual — part 813
MT-58
[FS5R30A]
TRANSMISSION ASSEMBLY
1.
Snap ring
2.
Socket
3.
Spring
4.
Shift knob
5.
Shift lever
6.
Upper boot retainer
7.
Boot
8.
Lower boot retainer
9.
Control housing bolt
10. Washer
11.
Control housing
12. Bushing
13. Return spring
14. Check ball
15. Select check plunger
16. Select check spring (small)
17. Select check spring (large)
18. Select check plug
19. Select check spring
20. Retaining pin
21. Guide plate bolt
22. Guide plate
23. Striking arm
24. O-ring
25. Reverse check sleeve
26. Reverse check sleeve bolt
27. OD rod bracket
28. OD shift fork
29. OD fork rod
30. 1st and 2nd shift fork
31. Striking interlock
32. Striking lever
33. 3rd and 4th shift fork
34. Stopper ring
35. Interlock stopper bolt
36. Interlock stopper
37. Striking rod
38. OD and reverse fork rod
39. Reverse shift fork
40. Check ball
41. Check spring
42. Check ball plug
CASE COMPONENTS
MT-59
[FS5R30A]
D
E
F
G
H
I
J
K
L
M
A
B
MT
CASE COMPONENTS
PFP:32100
Disassembly
ECS007I2
1.
Remove check ball plug, check spring and check ball. Then
remove interlock stopper.
●
If interlock assembly is removed as a unit, the check ball can
fall into transmission case.
●
Be careful not to lose check ball.
2.
Remove control housing, return spring and check ball.
●
Be careful not to lose check ball.
3.
Drive out retaining pin from striking arm using Tool.
4.
Remove rear extension (or OD gear case) together with striking
arm by tapping lightly.
SMT366A
SMT367A
Tool number
: ST23540000 (J25689-A)
SMT368A
SMT135C
MT-60
[FS5R30A]
CASE COMPONENTS
5.
Remove front cover and gasket.
6.
Remove stopper ring and main drive bearing snap ring.
7.
Remove transmission case by tapping lightly.
8.
Remove counter gear front bearing shim and counter gear front thrust washer.
9.
Remove spacer from between main drive gear and mainshaft.
10. Remove front cover oil seal using a screwdriver.
SMT370A
SMT371A
SMT372A
SMT392A
CASE COMPONENTS
MT-61
[FS5R30A]
D
E
F
G
H
I
J
K
L
M
A
B
MT
Assembly
ECS007I3
1.
Install front cover oil seal using Tool.
●
Apply multi-purpose grease to seal lip.
2.
Install selected counter gear front bearing shim onto transmis-
sion case.
●
Apply multi-purpose grease to counter gear front bearing
shim.
3.
Apply sealant to mating surface of transmission case.
●
Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to
MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"
.
4.
Install gear assembly onto transmission case.
5.
Install check ball and check spring into interlock stopper.
●
Apply multi-purpose grease to check ball.
6.
Install interlock stopper assembly and then tighten check ball
plug.
●
Apply sealant to thread of check ball plug.
●
Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to
MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"
.
7.
Install stopper ring and main drive bearing snap ring.
Tool number
: ST33210000 (J25803-01)
SMT393A
SMT588A
Interlock stopper bolt
: 32 - 42 N·m (3.2 - 4.3 kg-m,
24 - 31 lb-ft)
Check ball plug
: 32 - 42 N·m (3.2 - 4.3 kg-m,
24 - 31 lb-ft)
SMT460A
SMT371A
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