Nissan Frontier D22. Manual — part 729
SERVICE DATA AND SPECIFICATIONS (SDS)
FFD-33
C
E
F
G
H
I
J
K
L
M
A
B
FFD
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General Specifications
EDS0012I
Ring Gear Runout
EDS0012J
Side Gear Adjustment
EDS0012K
*Always check with the Parts Department for the latest parts information.
Side Bearing Adjustment
EDS0012L
*Always check with the Parts Department for the latest parts information.
Total Preload Adjustment
EDS0012M
Engine
VG33E
VG33ER
Vehicle grade
XE
SE
SC
Front final drive
R200A
2-pinion
Gear ratio
4.636
4.900
4.636
Number of teeth (Ring gear/drive pinion)
51/11
49/10
51/11
Oil capacity (Approx.)
(US pt, lmp pt)
1.75 (3-3/4, 3-1/8)
Ring gear runout limit
mm (in)
0.05 (0.0020)
Side gear to pinion mate gear backlash (Clearance between side gear
thrust washer and differential case)
mm (in)
Less than 0.15 (0.0059)
Available
side gear
thrust shims
Thickness mm (in)
Part number*
0.75 (0.0295)
0.78 (0.0307)
0.81 (0.0319)
0.84 (0.0331)
0.87 (0.0343)
0.90 (0.0354)
0.93 (0.0366)
38424-N3110
38424-N3111
38424-N3112
38424-N3113
38424-N3114
38424-N3115
38424-N3116
Differential carrier assembly turning resistance
N (kg, lb)
34.3 - 39.2 (3.5 - 4.0, 7.7 - 8.8)
Available
side bear-
ing adjust-
ing washers
Thickness mm (in)
Part number*
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906)
2.35 (0.0925)
2.40 (0.0945)
2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)
38453-N3100
38453-N3101
38453-N3102
38453-N3103
38453-N3104
38453-N3105
38453-N3106
38453-N3107
38453-N3108
38453-N3109
38453-N3110
38453-N3111
38453-N3112
Total preload
N·m (kg-cm, in-lb)
1.4 - 1.7 (14 - 17, 12 - 15)
Ring gear to drive pinion backlash
mm (in)
0.10 - 0.15 (0.0039 - 0.0059)
FFD-34
SERVICE DATA AND SPECIFICATIONS (SDS)
Drive Pinion Height Adjustment
EDS0012N
*Always check with the Parts Department for the latest parts information.
Drive Pinion Preload Adjustment
EDS0012O
*Always check with the Parts Department for the latest parts information.
Available
drive pinion
height
adjusting
washers
Thickness mm (in)
Part number*
3.09 (0.1217)
3.12 (0.1228)
3.15 (0.1240)
3.18 (0.1252)
3.21 (0.1264)
3.24 (0.1276)
3.27 (0.1287)
3.30 (0.1299)
3.33 (0.1311)
3.36 (0.1323)
3.39 (0.1335)
3.42 (0.1346)
3.45 (0.1358)
3.48 (0.1370)
3.51 (0.1382)
3.54 (0.1394)
3.57 (0.1406)
3.60 (0.1417)
3.63 (0.1429)
3.66 (0.1441)
38154-P6017
38154-P6018
38154-P6019
38154-P6020
38154-P6021
38154-P6022
38154-P6023
38154-P6024
38154-P6025
38154-P6026
38154-P6027
38154-P6028
38154-P6029
38154-P6030
38154-P6031
38154-P6032
38154-P6033
38154-P6034
38154-P6035
38154-P6036
Drive pinion bearing preload adjusting method
Adjusting washer and spacer
Drive pinion preload with front oil seal
N·m (kg-cm, in-lb)
1.1 - 1.4 (11 - 14, 9.5 - 12.2)
Drive pinion preload without front oil seal
N·m (kg-cm, in-lb)
1.0 - 1.3 (10 - 13, 8.7 - 11.3)
Available
drive pinion
bearing pre-
load adjust-
ing washers
Thickness mm (in)
Part number*
3.81 (0.1500)
3.83 (0.1508)
3.85 (0.1516)
3.87 (0.1524)
3.89 (0.1531)
3.91 (0.1539)
3.93 (0.1547)
3.95 (0.1555)
3.97 (0.1563)
3.99 (0.1571)
4.01 (0.1579)
4.03 (0.1587)
4.05 (0.1594)
4.07 (0.1602)
4.09 (0.1610)
38125-61001
38126-61001
38127-61001
38128-61001
38129-61001
38130-61001
38131-61001
38132-61001
38133-61001
38134-61001
38135-61001
38136-61001
38137-61001
38138-61001
38139-61001
Available
drive pinion
bearing pre-
load adjust-
ing spacers
Length mm (in)
Part number*
54.50 (2.1457)
54.80 (2.1575)
55.10 (2.1693)
55.40 (2.1811)
55.70 (2.1929)
56.00 (2.2047)
38165-B4000
38165-B4001
38165-B4002
38165-B4003
38165-B4004
38165-61001
FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
C
D
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F
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SECTION
A
FL
FUEL SYSTEM . . . . . . . . . . . . . . ... 2
Checking Fuel Lines . . . . . . . . . . . . . 2
General Precautions . . . . . . . . . . . . 2
FUEL TANK . . . . . . . . . . . . . . . . 3
Removal and Installation . . . . . . . . . . .. 3
REMOVAL . . . . . . . . . . . . . . . . 4
INSTALLATION . . . . . . . . . . . . . . 5
FUEL LEVEL SENSOR UNIT AND FUEL PUMP
ASSEMBLY . . . . . . . . . . . . . . . . . 6
Removal and Installation . . . . . . . . . . .. 6
REMOVAL . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . 6
SERVICE DATA AND SPECIFICATIONS (SDS) . . 8
FL-2
FUEL SYSTEM
FUEL SYSTEM
PFP:17503
Checking Fuel Lines
EBS00HZE
Inspect the fuel lines, filler cap and tank for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
General Precautions
EBS00HZF
WARNING:
When replacing fuel line parts, be sure to observe the following:
●
Put a “CAUTION: FLAMMABLE” sign in workshop.
●
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
●
Be sure to furnish the workshop with a CO
2
fire extinguisher.
CAUTION:
●
Before removing fuel line parts, carry out the following procedures:
–
Put drained fuel in an explosion-proof container and put lid on securely.
–
Release fuel pressure from fuel line. Refer to
EC-46, "FUEL PRESSURE RELEASE"
(KA24DE),
(VG33E),
EC-1218, "FUEL PRESSURE RELEASE"
(VG33ER).
–
Disconnect the battery ground cable.
●
Always replace the O-ring with a new one.
●
Do not kink or twist hose and tube while installing.
●
Do not tighten hose clamps excessively to avoid damaging hoses.
Tighten high pressure rubber hose clamp so that clamp end
is 3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
●
For inspection and installation of EVAP system parts, refer
to
EC-564, "EVAPORATIVE EMISSION SYSTEM"
(KA24DE),
EC-1164, "EVAPORATIVE EMISSION SYSTEM"
(VG33E),
EC-1740, "EVAPORATIVE EMISSION SYSTEM"
●
For inspection and installation of ORVR system parts, refer
to
EC-570, "ON BOARD REFUELING VAPOR RECOVERY
(KA24DE),
(VG33E),
EC-1748, "ON BOARD REFUELING VAPOR RECOVERY
(VG33ER).
●
After installing tubes, make sure there is no fuel leakage at connections in the following steps.
–
a) Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then
check for fuel leaks at connections.
–
b) Start the engine and let it idle, then check for fuel leaks at connections.
●
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
SMA803A
MMA104A
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